Summary
Work History
Education
Skills
Accomplishments
Certification
Languages
Websites
Projects
References
Software
Timeline
Generic
Zuraidah Masah

Zuraidah Masah

Senior Supply Planner, Supply Chain Planning & Operations
Johor Bahru,Johor

Summary

Dynamic and results-driven professional with extensive experience in Supply Chain Planning, Production Planning, Logistics, Inventory and Warehouse management .

Proven track record in optimizing supply chain operations, developing and implementing strategic production plans, and enhancing warehouse efficiency. Adept at forecasting demand, managing inventory levels, and coordinating logistics to ensure timely delivery and cost-effectiveness. Skilled in analyzing data to identify and address inefficiencies, leading cross-functional teams, and driving continuous improvement initiatives. Strong organizational and analytical skills, with a demonstrated ability to streamline processes, reduce operational costs, and improve overall performance. Committed to delivering high-quality results and supporting business objectives through effective supply chain and production strategies.

Work History

Senior Supply Planner

ResMed Malaysia Operations
Johor Bahru, Johor
Sep.2021 - Current

Jan 2023 - Current:

  • Develop, execute and implement comprehensive Master Supply Plan to ensure optimal product availability, manage inventory levels, and support overall business objectives.
  • Evaluate and manage production capacity and resource availability to ensure that manufacturing capabilities meet forecasted demand.
  • Oversee inventory levels of raw materials to ensure that production requirements are met without excess inventory holding or stockouts.
  • Responsible for long-term capacity planning.
  • Establish sub-assemblies stock levels and finished goods to meet company business revenue.
  • Implement inventory control measures to optimize inventory turnover and reduce inventory holding costs.
  • Proactively manage supply risks and impact of disruptor on production such as demand fluctuations, component shortages, logistics issues, supplier issues or other.
  • Ownership of material planning issues including material shortages which may arise, undertake and/or collaborate with stakeholders on relevant actions.
  • Ensure material scheduling strategy and processes are in place and work effectively in order to ensure material supply meets production requirements with optimum inventory and safety stock levels in consideration of supply chain risks.
  • Ensure strategic and operational information, reports, and metrics are available to share with others in the business as and when required.
  • Implement all processes to agreed standards and targets and support continuous improvement initiatives, identifying areas of improvement.
  • Work closely with Regional Supply Planning Manager & hub Planning Manager to deploy the strategy and plans within the region.
  • Work closely with cross-functional team in delivering New Project Introduction (NPI) and meeting the timeline.
  • Work closely with Planners to ensure alignment with business objectives and the master supply plan.
  • Ensure the right collaboration with demand management/planning team, manufacturing, procurement, logistics & Finance.
  • Provide mentorship and guidance to production planners, sharing best practices and offering support to enhance their skills and performance.
  • Manage supply planning team of both sites in ResMed Malaysia.

Sep 2021 - Jan 2023

  • Responsible for purchasing of raw materials for ResMed Malaysia, incharged US, Europe & Australia region.
  • Build and maintain strong relationships with suppliers to ensure reliable supply chains and resolve supplier concerns or issues that may arise.
  • Place purchase orders based on production schedules, inventory levels, and demand forecasts.
  • Coordinate with suppliers to schedule timely deliveries and manage lead times.
  • Address and resolve any issues related to delivery delays, damaged goods, or discrepancies in orders.
  • Prepare reports on purchasing activities ie: supplier performance, and inventory status.
  • Responsible for ResMed Malaysia production planning from end to end for Headgear products to ensure good quality of Finished Goods being delivered on-timely manner to customers.
  • Validation and delivery of material requirements plan incorporating planning parameters, lead times and inventory policies and ensuring capacity plans are in alignment to materials forecasts.
  • Ensure engineering change notes are managed and actioned timely with no impact to production due to delays.
  • Schedule supply of materials/components to meet production requirements and safety stock levels.
  • Monitor and control inventory levels against agreed target levels.
  • Review of safety stocks, MOQ's and pack sizes on a periodic basis.
  • Working with Production Planners in achieving Objective Key Result (OKR) that has been set by Planning Manager.
  • Writing new Work Instruction and/or updating current ones which deem necessary to ensure tasks are being performed in accordance to company’s standards and for continuous improvements. This is specifically for Planning team & generally supporting other stakeholders.

Team Lead, Logistics & Warehouse

ResMed Malaysia Operations
Johor Bahru, Johor
Oct.2019 - Sep.2021
  • Responsible for Logistics and Warehouse operations for ResMed Malaysia site, lead a team of 12 members of Logistics & Warehouse.
  • Manage and oversee inventory levels to ensure optimal stock. Monitor stock levels, conduct regular audits, and reconcile discrepancies between physical counts and system records. This includes tracking stock movements, conducting regular inventory counts, and reconciling discrepancies.
  • Analyze forecast demand to determine reorder points and quantities. Establish materials reorder process from 3PL to factory & vice versa to ensure timely and cost-effective replenishment of raw materials and subassemblies to production.
  • Optimize warehouse layout and storage space to maximize efficiency. Organize inventory and manage shelf space to facilitate easy access and retrieval..
  • Overall coordination between 3PL, internal Warehouse, Planning & Production team in ensuring good flow supply of materials to production.
  • Working with 3PL to ensure all materials movements are in accordance to plan and inventories are accounted for to ensure smooth flow of materials at all stage of supply chain.
  • Managing onsite equipment ie: Walkie Stacker, Order Picker & pallet jacks. Ensure that equipment is in good working condition and that repairs are handled promptly
  • Attend to contractors that engaged in Warehouse related activities.
  • Manage the shipping and receiving process, including the inspection of incoming and outgoing goods. Ensure accuracy in shipments and timely processing of orders
  • Set departmental KPIs and reviewed ongoing performance of direct reports to meet business objectives.
  • Responsible for people management, planning and organization of deliverables and actively developing a team culture.
  • Implement, manage & be accountable for ensuring logistics and warehouse activities are compliance to all aspects of safety.
  • Continuously assess warehouse operations and implement improvements to increase efficiency, reduce costs, and enhance service levels.

Planner, Materials & Production

ResMed Malaysia Operations
Johor Bahru, Johor
Oct.2011 - Sep.2019
  • Responsible for ResMed Malaysia Production planning.
  • Responsible for purchasing of raw materials and expediting deliveries from suppliers.
  • Review weekly 12-18 months rolling sales forecast and drive the generated supply plan for delivery to ResMed Malaysia according to inventory strategy.
  • Partner with demand planning, supply planning, sales and marketing and various teams to optimize supply plan, expedite delivery to mitigate out of stocks risk, minimize obsolescence and prioritize production with alignment with respective stakeholders.
  • Key supply contact for ensuring stock availability for new product launches, new supply strategy for customers.
  • Implement system or process improvement initiatives to drive efficiency in supply/materials planning.
  • Collaborate with freight forwarder to achieve on time delivery to factories (raw materials) & to customers for Finished Goods.
  • Responsible for complex fulfilment and production plans including new product launches, may be embedded with project or leadership teams.
  • Review and revise production and fulfilment plans as required by changes in the sales forecast or manufacturing schedules.
  • Continuously review the sales forecast, analyzes production plans and inventory reports, availability / requirements for long lead time items to provide production guidance to the manufacturing sites.
  • Managing Finished Goods shipment to customers.
  • Liaised with Custom Department for Licensed Manufacturing & Warehousing (LMW) monthly and annual reportting.
  • A key person during initial setup of ResMed Malaysia - setting up planning, logistics & inventory flow during initial phase of production.
  • Established method of materials kitting from warehouse to production, setting up KANBAN for sub-assy items.
  • working with Factory manager in setting up 3PL service provider for ResMed Malaysia, 80% involvement on LMW application , 20% involvement on MIDA applications.
  • Qualified as Internal Auditor for ResMed Malaysia.

Planner

Portescap Malaysia, a Danaher Motion Company
Kluang, Johor
Jan.2005 - Oct.2011
  • Responsible on entire planning, production capacity, manpower and materials availability for production.
  • Developed scheduling systems, formulated production plans that optimized output against target & ensuring plan is achieved as per target.
  • As a coordinator between Customer Service, Production, Quality team, Manufacturing Engineering, R&D, Materials team (Warehouse & Purchasing) and Shipping team.
  • Responsible on planning end for NPI from prototype run to mass production.
  • Responsible for purchasing of raw materials from Asia region suppliers in and purchasing of raw materials for CanStack Technology.
  • Responsible for sub-con lines supplying one of sub-assemblies to support main lines requirements in the factory.

Planner

Tru-Tech Electronics Malaysia
Ulu Tiram, Johor
Dec.2001 - Dec.2002
  • Materials planning between factories of Medical GE, SMT, Graco.
  • Ensuring no line stoppage due to shortage of materials.
  • Collaborated with subassemby departments in ensuring smooth delivery of sub-assy parts to Final Assembly.
  • Review and approved sub-con production plan in alignment to the main factory production schedule.
  • Responsible to ensure components from sub-contractors being delivered on timely manner.

Materials Planner

AIWA Electronics Malaysia
Johor Bahru, Johor
Jul.1996 - Dec.2001
  • Responsible on BOM : is entered with appropriate materials requirements as per engineering/products specification.
  • Planning for materials allocations & ensuring materials availability as per production plan.
  • Responsible for Transfer Price availability between Malaysia & Japan factories by coordinating with Japan & Singapore office for unit price readiness & transferring the firmed prices to Malaysia and Singapore system.

Education

Diploma - Business Studies

Mara Institute of Technology (currently UiTM)
Segamat, Johor, Malaysia
04.2001 -

Skills

Production Scheduling

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Accomplishments

  • 2011 : Establishing inventory flow for ResMed Malaysia during initial production setup. . ie: Materials kiting materials issue to production, WIP return from production.
  • 2011: Successfully granted with LMW license for ResMed Malaysia Operations - as one of key persons involved in the application process that liaised with Malaysian Royal Custom Department alongside other technical/operation teams.
  • 2013 : Setting up KANBAN stock level & process flow for sub-assembly items for ResMed Malaysia.
  • 2014 : Established the first Production Plan, reducing line stoppages by 40% and mitigating material shortages and eventually eliminating sudden shortages of sub-assembly by 100%.
  • 2014: Establishing sub-assemblies storage & delivery process flow from Production to 3PL & vice versa in alignment with limited internal storage area while maintaining a good supply to Final Assembly production.
  • 2016: Successfully reduced internal warehouse space by 50% while maintaining inventory supply for production expansion project.
  • 2016: Qualified Internal Auditor for ResMed Malaysia.
  • 2019 : Successfully further reduced internal warehouse space by 30% for new project introduction.
  • 2019 : First introduction of WAV Order Picker in ResMed Malaysia. Leading the project & successfully gotten approval of using man lifting equipment to be operated in the factory.
  • 2021 : Established Efficient Subassembly Delivery System Between 3PL and Factory. Successfully developed and implemented a streamlined subassembly delivery system between 3PL and two sites of factories & vice versa. This involved designing a seamless process for coordinating and scheduling deliveries, managing inventory transitions, and ensuring timely exchanges of subassemblies. By establishing clear communication channels and integrating tracking systems, I enhanced the efficiency and reliability of the supply chain, resulting in improved production timelines and reduced lead times. This accomplishment optimized the flow of raw materials and subassemblies, leading to better synchronization between 3PL operations and factory needs, and ultimately supporting a more efficient and responsive manufacturing process.

Certification

Internal Auditor ISO13485

Languages

English
Advanced (C1)
Malay
Bilingual or Proficient (C2)

Projects

ResMed Malaysia Operations -2024 : Supply Planning Rep - NPI Whitsunday Nasal

ResMed Malaysia Operations -2024 : Supply Planning Rep - NPI Oran Park

ResMed Malaysia Operations -2023 : Supply Planning Rep - Schedule Adherence Dashboard

ResMed Malaysia Operations -2023 : Supply Planning Rep - NPI Logan Project, Introduction of Non-Magnetic Headgear

ResMed Malaysia Operations -2022 : Supply Planning Rep -ResMed Malaysia Expansion (2nd site)

ResMed Malaysia Operations -2022 : Supply Planning Rep - Introduction of Shipper Move in Production

ResMed Malaysia Operations -2021 : Project Lead, Subassembly Delivery System Optimization

ResMed Malaysia Operations -2019 : Project Lead, Warehouse Optimization

ResMed Malaysia Operations -2019 : Project Lead, New Equipment Integration Project for Warehouse Efficiency

ResMed Malaysia Operations -2016 : Supply Planning Rep - NPI Newcastle & Geelong

ResMed Malaysia Operations -2016 : Project Lead, Warehouse Optimization

ResMed Malaysia Operations -2012 : Project Lead, Subassy Kanban

ResMed Malaysia Operations -2011 : Project Lead, Materials Flow Optimization and Management

References

Graeme Scott - Senior Director, Supply Logistics Operations, Manufacturing & Engineering.

Phone: +61 400 544 209

Bee Pin Tie - Director, Process Transformation Operations, Supply Chain.

Phone: +61 407 101 453

Software

Microsoft Excel

Microsoft Powerpoint

Oracles, SAP

Timeline

Senior Supply Planner

ResMed Malaysia Operations
Sep.2021 - Current

Team Lead, Logistics & Warehouse

ResMed Malaysia Operations
Oct.2019 - Sep.2021

Internal Auditor ISO13485

06-2016

Planner, Materials & Production

ResMed Malaysia Operations
Oct.2011 - Sep.2019

Planner

Portescap Malaysia, a Danaher Motion Company
Jan.2005 - Oct.2011

Planner

Tru-Tech Electronics Malaysia
Dec.2001 - Dec.2002

Diploma - Business Studies

Mara Institute of Technology (currently UiTM)
04.2001 -

Materials Planner

AIWA Electronics Malaysia
Jul.1996 - Dec.2001
Zuraidah MasahSenior Supply Planner, Supply Chain Planning & Operations