Vigneshwaran Maruthai Pillai Maruthai Pillai

• Planned scheduled maintenance outages as part of preventive maintenance program.
• Managed team of technicians, providing guidance and support for skill development and performance improvement.
• Increased overall equipment efficiency by conducting thorough assessments of machinery conditions and implementing necessary improvements.
• Scheduled regular inspections of equipment and facilities to manage wear and tear.
• Documented inventory of spare parts to enable tracking history and maintain accurate records.
• Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
• Reduced downtime by efficiently overseeing maintenance team and prioritizing tasks according to urgency.
• Monitored priorities and liaised between maintenance team and management, delegating tasks to complete on time.
• Forecasted and reviewed maintenance budgets to establish cost-effective measures.
• Negotiated contracts with vendors for cost-effective procurement of parts and services, maintaining strong working relationships.
• Promoted culture of continuous improvement within maintenance team by encouraging open communication, problem-solving initiatives, and employee engagement activities.
• Developed detailed maintenance budgets, effectively controlling expenses while ensuring optimal equipment performance.
• Collaborated with other departments to verify completion of maintenance tasks.
• Streamlined work order processes for quicker response times, resulting in increased productivity and reduced costs.
• Mentored new hires in company procedures, safety protocols, and technical skills necessary for their roles as maintenance professionals.
• Improved equipment reliability by implementing preventive maintenance program and managing repair schedules.
• Lead successful completion of major facility upgrades projects while adhering to budget constraints and timelines.
• Created and implemented maintenance program to optimize operational efficiency and reduce downtime.
• Supervised employee performance, preventive maintenance, and safety.
• Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
• Enhanced safety standards through regular inspections, staff training, and adherence to OSHA guidelines.
• Prepared and reviewed maintenance contracts with external service providers to offer mutually binding agreements.
• Ensured compliance with all applicable regulations through diligent record-keeping, reporting practices, and regular audits.
• Procured pricing information from various vendors to support cost-effective purchasing.
• Scheduled routine maintenance and repair of facility equipment.
• Inspected facility and assessed mechanical and electrical systems for functionality and safety.
• Managed staff of 35 , created work schedules, distributed assignments, and supervised day-to-day operations.

• Regularly communicated project progress to project leaders, fostering open and productive communication
• Developed and implemented manufacturing processes to ensure compliance with global electrical engineering codes and standards
• Led electrical activities during sub and final assembly phases
• Provided feedback on electrical design improvements, translating sketches or verbal concepts for Electrical design teams
• Established and fostered robust data-driven approach to Total Productive Maintenance (TPM) and equipment engineering, with unwavering focus on enhancing Overall Equipment Efficiency (OEE) performance within factory
• Collaborated with designers, fabricators, machinists, toolmakers, and mechanical assembly teams to complete assemblies and resolve issues effectively
• Experienced in seamlessly integrating robotics, machine vision systems, servos, and various devices into industrial settings
• Proficiently implemented, managed, and ensured accountability for compliance with Good Manufacturing Practices (GMP), regulatory requirements, and other critical business systems, encompassing Health, Safety, Environment, and Quality.

Proficient in Maintenance Management with focus on ensuring machine stability and smooth operations

• Successfully developed and expanded Equipment Engineering and Maintenance team, leading them to implement cost-effective maintenance strategies, resulting in 70% reduction in downtime and 30% budget savings
• Electrical Power and Spare Part Management, with strong track record of supervising and training project teams to ensure top-quality installations
• Experienced in Facility Management with focus on ensuring smooth operation of critical systems such as HVAC, chillers, CDA, and buildings
• Instrumentation and Equipment Management, with strong focus on meticulous record-keeping and maintenance tracking
• Proficient in providing technical support to troubleshoot, repair, and optimize various systems, including PLCs, hydraulics, mechanical and electrical control systems, instrumentation, and variety of VFD brands.

• Versatile and hands-on with proven track record in factory maintenance, electrical panel design, and troubleshooting
• Proficient in installing and connecting switchboards, conducting electrical modifications, and replacing faulty components on machines, hot plates, and ovens
• Skilled in mechatronic component installation and process automation
• Adept at planning and executing preventive maintenance, providing technical support for high voltage testing, and supervising switchgear assembly manufacturing
• Committed to staying current with industry regulations, ensuring safety compliance, and making data-driven engineering decisions
• Known for enhancing workflow techniques, efficiently resolving equipment issues, and maintaining detailed maintenance records.

• Conducted electrical testing and tagging in diverse settings, including schools, offices, and industrial facilities in Melbourne, adhering to AS/NZ standards
• Proficient in electrical installation
• Skilled in troubleshooting machines and electrical switchboards
• Set up equipment for evaluating and verifying functionality and performance
• Conducted diagnostics and troubleshooting to enhance equipment reliability and performance
• Inspected equipment and systems, identifying issues and reporting them for repair
• Examined on-site electrical systems and equipment to pinpoint faults and recommend design corrections when necessary.

• Proven track record of enhancing electrical installations through standardization processes
• Proficient in installing wiring, outlets, and controls to optimize lighting, heating, and system coordination
• Expertise in identifying and resolving electrical issues using voltmeters, cable testers, and thermal scanners, ensuring the efficient flow of current.

• Proficient in interpreting manuals, schematic diagrams, and blueprints using hand and power tools, as well as electrical and electronic test equipment
• Skilled in pulling wires through PVC conduits, pipes, and walls for electrical installations
• Inspected equipment and systems, identifying issues and reporting them for repair, while maintaining accurate documentation of parts and devices
• Established maintenance plans and supervised repair work to ensure productivity
• Conducted continuity assessments of circuits using test equipment to ensure safety
• Expertise in troubleshooting and isolating electrical system issues
• Proficient in connecting electrical power equipment, signaling devices, and heating equipment
• Performed corrective maintenance to improve system efficiency and inspected transformers for damage during installations
• Conducted inspections to identify foreign materials and prevent moisture issues on terminals and switchboards
• Checked the condition of circuit breaker contacts and operative mechanisms for efficiency
• Planned wiring layouts, installed wiring, conduit, and electrical apparatus in buildings, and diagnosed and replaced faulty mechanical components
• Conducted preventive maintenance and maintained maintenance records
• Installed various types of starter panels for Star/Delta motors
• Modified control circuits and motor starter wirings as needed
• Connected different types of motors, including star, delta, servo drives, and inverters
• Installed electrical wirings, fixtures, and equipment efficiently.