UTHAYAKUMAR S/O SELVARAJAH
Production Manager
Seremban
Summary
Production management professional knowledgeable about allocating resources, optimizing production and increasing output with hands-on and dedicated approach. Articulate and professional problem-solver with good relationship-building abilities. Proficient in planning and implementing innovative production strategies.
Overview
17
17
years of professional experience
8
8
years of post-secondary education
3
3
Languages
Work History
Production Manager
HUME CONCRETE INDUSTRIES (M) SDN. BHD
01.2024 - Current
- Being promoted from Senior Production Engineer as a succession plan
- Oversee all plant operations including production and maintenance and progress report to General Manager
- Provide production costs including material, labor costs within the budgeted based on Annual Financial Year and managed to reduce by 5-10%
- Review on Maintenance R&M cost and draw up plans for cost saving
- Monitor Key Performance Indicators (KPI) and implement corrective plans to achieve operational efficiency
- Monitor on rejection and wastage not exceeding the targeted value and implemented corrective measures to maintain rejection rates (less than 1%)
- Monitor closely on threshold report by Finance on monthly basis, analyze the root cause and preventive measures to avoid items to be in SMS stock
Senior Production Engineer
HUME CONCRETE INDUSTRIES (M) SDN. BHD
06.2016 - 12.2023
- Given task to carry out all pre-production to precast products (from standard to non-standard)
- Standard products such as piles, pipes, large diameter pipes, precast concrete sheetpile
- Non-standard products from BEBO arches, IBS components, parapet walls and railway sleepers
- Experienced in railway sleeper production (MRT LINE 2 DEPOT, CHUPING INLAND PORT, ECRL DEPOT, KVDT1 & ongoing KVDT2)
- Assisting and reporting to Manufacturing Manager on labor cost, VOH, for production costing
- Lialize with Sales in terms of production planning, material planning and also negotiation with clients
- Prepare all necessary documentation which includes pre-production to post production works
- Carry out inventory works of reinforcement bars for all projects (standard, cut to bend) and also other materials related to production
- Calculating and managing production consumables materials by project basis and monitoring through EPICPOR system
- Attend site meetings if required
- Official HIB 5s auditor for 5s implementation
QA/QC Inspector (Civil)
TOYO ENGINEERING (M) SDN. BHD
07.2015 - 05.2016
- Company Overview: An EPCC of STEAM CRACKER COMPLEX designated for RAPID PETRONAS REFINERY AND PETROCHEMICALS, Pengerang, Johor
- Assisting Site Quality Manager (SQM) to prepare Inspection Test Plan (ITP) for Civil Works which includes from Soil, Asphalt Design, Piles, Concrete, Structural Steel, Grouting and Pre-Cast Pipe Rack as well as necessary Quality Control Forms (QCF) and submit to RAPID PMC for approval
- Assigned to pre-cast factory to carry out inspection works for precast pipe rack production works (beams and columns)
- Works include from pre-inspection, post inspection, cube testing, internal and external material testing and concrete trial mix before project commencement
- Preparing Request for Inspection Notice (RFIN) to RAPID PMC representatives and filing works for all related QCF Forms, documents, and attachments
- Witnessing all pre-inspection works for Masterpiece Reports as required from Project Quality Plan
- Preparing QA/QC Daily and Weekly Reports to Site Quality Manager (SQM) to feed back on the daily issues at pre-cast factory
- Issuance of Field Surveillance Report (FSR) and Non-Conforming Report (NCR) to sub-contractors and vendors and follow up on the closing
Production Engineer
SPC INDUSTRIES (M) SDN. BHD.
09.2013 - 12.2014
- Company Overview: A subsidiary company under Kimlun (M) Sdn. Bhd.
- Mainly in precasting works of tunnel lining segment and segmental box girders for KVMRT (Klang Valley Mass Rapid Transit) project
- Works include preparing documentation for segmental box girders pre-pour production works
- Carry up inspection works together with WPC (Work Project Contractor) and SC (Supervising Consultant) representatives accordingly
- Prepare planning works to achieve production rate daily and to achieve KPI target
- Transferred to Tunnel Lining Segment production works and given position of Production Engineer
- Works include preparing all necessary documentation for precast tunnel lining segment production works
- Prepare all documents needed from Factory Manager and report all works and duties carried out
- Manage all cast in items used during production as well as wastage of items as well as concrete wastage
- Prepare weekly planning for production works and monitor closely on the planning to be implemented accordingly
- Attend production meeting organized by client if necessary
Assistant QA/QC Engineer
JP TECHNOLOGIES (M) SDN. BHD.
02.2012 - 08.2013
- Company Overview: An independent QA/QC division as a representative to the main contractors for monitoring precast tunnel lining production works in Malaysia for Downtown Line 2 & 3 MRT tunneling project in Singapore
- Given the position of Assistant QA/QC Engineer to represent the main contractors to monitor all the precast tunnel lining production works
- Managed all the production works including from pre-concreting to delivery works (work that complies with Inspection and Testing Plan ITP and also Standard of Procedure S.O.P)
- Managed all the QA/QC works (works include monitoring the compressive strength of the cubes for all the projects, witnessing all the scheduled material testing internally and externally)
- Works include preparing all the documentation works such as daily, weekly and monthly reports for all the projects and submit to Singapore site accordingly as well as Non-Conformance Report (NCR) and also site memo if necessary
- Data key in works (identification of products based on production, test results and delivery works
- Attending to site meetings in Singapore to represent on behalf of tunnel lining segment concreting works once in a month and if necessary
Tunnel Engineer
OTA TUNNEL SQUAD SDN. BHD.
01.2011 - 01.2012
- Project involved: Electrified Double Track Project – Ipoh to Padang Besar (Construction of Double Railway Tunnel – Bukit Berapit & Larut)
- Works involving the construction method (excavation method for soft grounds and blasting method for hard rock surfaces)
- Given the position as QA/QC Engineer for tunnel concreting works for 5 months
- Works involving the full quality controlling for the waterproof membrane installation and also joint inspection for quality approval
- Involved with tunnel concreting works (controlling all the materials for concreting)
- Involved with trial mix works with Sika and BASF Malaysia
- Left the company on December 2011 as the project schedule was completed
Quality Engineer
ULTRA C&E (M) Sdn Bhd
01.2008 - 12.2008
- Company Overview: A Negeri Sembilan Government project with the main contractors from Zecon (M) Sdn. Bhd. and main consultants from SMHB (M) Sdn. Bhd.
- Project involved: Project Skim Bekalan Air Triang, Jelebu, Negeri Sembilan (Package 1 – Construction of Triang Transfer Tunnel)
- Designing and installation of the rock dowel for the fault areas in the tunnel surface
- Works including designing works for sprayed concrete for tunnel surface
- Trained with the Safety Management Programme regarding safety and precaution in and out tunnel
Education
Diploma - Civil Eng.
Infrastructure University College
04.2005 - 01.2008
Sijil Pelajaran Malaysia - Grade 2
S.M. ST. Paul
01.2000 - 12.2004
Skills
- Microsoft Office
- Communication
- Leadership
- team working
- Learning capability
- Effective Production Planning
- Production planning
- Production line management
- Team development
- Production optimization
Activities
Participant in Wastewater Treatment Talk 2007, Participant, Civil Engineering Industrial Talk 2007, Participant, Surveying Fields Works for the whole Civil Engineering Faculty 2005, Designing football turf for final year project – Bukit Manjalara Kepong 2007, Participant, Selayang – Rawang Road Enhancement Project site visit 2006, Participant, study on peak hour factor under Transportation Engineering at Klang, Selangor 2006, Member, Library S.M. ST. Paul 2003, Trained with U-15 and U-18 school football club, Assistant Trainer, U-15 football team 2004, Participant, Additional Mathematics Workshop 2004, Participant, Physics Solving Problems Workshop 2004, Participant, Shooting Training Camp Police Cadet under PDRM 2002
Personal Characteristics
- Excellent interpersonal communication skills
- Ability to organize a heavy workload with competing deadlines
- Ability to work effectively in a team environment as well as independently
- Talented with excellent presentation skills
- Possessed a positive attitude, professional work ethics, and high-level of integrity
- Ability to work under pressure
- Ability to learn faster and better
- Willing to travel and relocate
Top Skills
- Microsoft Office, 9/10, Advanced
- AutoCAD, 3/10, Intermediate
Personal Particulars
38, 04/02/87, Malaysian, Indian, Male, Married, Malaysia
Personal Information
- Well trained with soft skills: communication, leadership, team working, learning capability and positive values
- Well skilled in pre and post production works
- Experience in quantity surveying, purchasing materials, material inventory
- Experience in site works, pre-production works to post production works including final product delivery works
- Salary: RM10,400.00
- Expected Salary: RM12,000.00 (negotiable)
Timeline
Production Manager
HUME CONCRETE INDUSTRIES (M) SDN. BHD
01.2024 - Current
Senior Production Engineer
HUME CONCRETE INDUSTRIES (M) SDN. BHD
06.2016 - 12.2023
QA/QC Inspector (Civil)
TOYO ENGINEERING (M) SDN. BHD
07.2015 - 05.2016
Production Engineer
SPC INDUSTRIES (M) SDN. BHD.
09.2013 - 12.2014
Assistant QA/QC Engineer
JP TECHNOLOGIES (M) SDN. BHD.
02.2012 - 08.2013
Tunnel Engineer
OTA TUNNEL SQUAD SDN. BHD.
01.2011 - 01.2012
Quality Engineer
ULTRA C&E (M) Sdn Bhd
01.2008 - 12.2008
Diploma - Civil Eng.
Infrastructure University College
04.2005 - 01.2008
Sijil Pelajaran Malaysia - Grade 2
S.M. ST. Paul
01.2000 - 12.2004
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