Program Lead (Head of Section) for A350 Fan cowl Xtra-Wide-Body & A350 Aft Cascade Rings under Program Management department
Leading an integrated program team, composed of individuals from different functional and technical areas meet and delivers as per customer requirement within the bounds of CTRM AC resources and its financial goals
The incumbent is accountable to team performance in terms of team dynamics, product deliveries and program's process improvements
Principal Responsibilities :
Liaison between customer with management and program
Program monitoring achievements in terms of quality, cost and deliveries
Ensure program's quality and requirements compliances
Resources arrangements and allocation
Ensuring the availability of resources - man, machine and material in delivering programs deliverables
Maintain effective and productive relationship across the board, with other IPTs and functional and technical units
Monitoring process continuous improvements and cycle time reduction
Ensure self and team members' developments
Initiate regular and effective communication within the team and meeting the reporting requirements of the management
Review planning, materials, deliveries & output against demand outline by customer to meet on time delivery
Program Quality Engineer
UPECA Aerotech Sdn Bhd
02.2022 - 09.2023
Company Overview: Senior Aerospace, UPECA Aerotech Sdn Bhd
Attached with Quality Programs under customer Spirit AeroSystems
Main project with A320, A321 & Sheet Metal Works parts for Spirit Malaysia
Supporting Project for A350 for Spirit Malaysia & Prestwick and A321XLR for Spirit Malaysia
Experience in machining, special process and sheet metal works
Coordinate the First Article Inspection activity and the preparation of First Article Inspection Reports (FAIR) submission to customers
Coordinate customer complaints/quality concerns raised by respective project customer and response to customer on timely manner
Drive MRB team for customer complaints/internal rejection/customer quality concerns and to ensure implementation of robust corrective action
Notify customer on any suspected escape and to execute on timely manner the necessary actions such as screening and segregating of goods
Coordinate respective customer and product audits
Support internal and external audits such surveillance and NADCAP audits
Ensure all Non-Conformance Reports (NCR) for systems, processes or product non-conformances are closed in a timely manner
Establish Quality Plan for respective project
Establish Control Plan, chair Control Plan meetings and ensure prompt update and the maintenance of the Control Plan document
Coordinate PPAP compilation submission and approval from customer activities
Involve actively in all Advance Product Quality Planning (APQP) activities
Provide insights/inputs for PFMEA maintenance
Review quality requirements of contracts, PO's, and amendments to awarded contracts
Generate appropriate documents, inspection plans & work instructions for Quality Controllers as guide to carry out their duties according to the relevant requirements
Support Quality Control team on QAP activities when required
Coordinate all Last Article Inspection Activity, customer sample part storing
Involve actively in continuous improvement activities within the Quality department and/or the company
Verify BOM, PPS, Internal Drawing, Sketch and Internal COS and ensure it is accurate/fit for manufacturing activities
Perform gap analysis on quality related process and process specification change and efficiently cascade relevant information to all stake holders
Coordinate Customer Change Board (CCB) meeting to flow down any quality requirement introduction/change on product/process
Program Quality Engineer
CTRM Aero Composites Sdn Bhd
08.2017 - 02.2022
Attached with Program Management 3 under customer, Collins Aerospace
Main project with A350 Fan Cowls, GTF (Geared Turbo Fan) PW1000G Series Engine, Bombardier Aerospace & Mitsubishi Regional Jet (MRJ) Fan Cowls
Supporting Project for B787 Fan Cowls (Bond & Assembly) and A400M M1F03 on mid 2017 till end 2018
Experience in Composite Manufacturing & Assembly of Metallic Parts
Managing all programs based on quality supports and manufacturing engineering activities
Ensures the validity of products and specifications configuration
Customer liaison in managing requirement on fabrication parts, customer complaint & quality performance
Coordinate First Article Inspection and new process/equipment/facility/personnel qualifications
Provide a quality inspection plan for each running program, trained inspector & manage manpower arrangement to inspect daily parts
Report to the management on product performance, quality issue escalation & perform MRB whenever there's nonconformance occurred
Updates all quality documentations as per the latest data configuration, drawings, specifications etc
Helps establish new start-up programs until post FAI production and continuously support steady-state programs
Perform audit or verifications of product compliance, both internal and external
Provides change review inputs and cost impacts related to products, manpower, machine/equipment, materials and processes etc
Manage MRB on NCR raised, root cause investigation and corrective action plan
Practices and implements lean manufacturing philosophies, 5's, Kaizen and any other lean tool
Implements cost saving activities by reducing the cost of final products through optimizing manufacturing flow, processes, manpower methodology, materials and equipment efficiency etc
Internship
Asia AeroTechnic (AAT)
01.2017 - 06.2017
Experienced as a technician trainee in assisting LAE and technician personnel for B737, B777 & ATR aircraft for hangar operation in (A-D check) and cabin interior maintenances
CUSTOMER SERVICE EXECUTIVE (SEA EXPORT) at WORLDGATE EXPRESS SERVICES SDN BHDCUSTOMER SERVICE EXECUTIVE (SEA EXPORT) at WORLDGATE EXPRESS SERVICES SDN BHD