Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Languages
VOLUNTEERISM / EXTRA-CURRICULAR ACTIVITIES
References
Publications
Timeline
Shibli Bin Azlan

Shibli Bin Azlan

Sungai Buloh,10

Summary

A mechanical engineer with 15 years of experience in manufacturing, specialising in should costing, process optimisation, cost reduction, quality, and project management. Proven success in leading technical innovations and cross-functional teams to enhance production efficiency, build accurate cost models, and deliver significant savings through design-to-cost and supplier negotiations.

Experienced with applying engineering principles to real-world problems, leading to impactful solutions. Utilizes analytical skills and technical knowledge to enhance operational efficiency. Track record of effective team collaboration and project completion.

Overview

15
15
years of professional experience
1
1
Certification

Work History

Senior Project Development, Should Costing Engineer

HICOM Diecastings Sdn. Bhd.
01.2020 - Current
  • Joint venture with Yunhai Manufacturing on a reverse engineering project for a vacuum pump and an oil pump for GM-Uzbekistan.
  • Conducted a costing analysis for mechanical parts, breaking down costs for materials, casting, machining, tooling, labour, and overhead to support supplier negotiations and design-to-cost initiatives.
  • Succeeded in reducing project cost by RM460,000 through process optimisation.
  • Improvised CNC jig design in terms of manufacturing processes and successfully increased efficiency by reducing jig changing time from 6 hours to 30 minutes.
  • Pioneered the 1st ultrasonic kerosene washing machine in the DRB-HICOM group, which increased production output by 400% through process optimisation.
  • Technical buyer for new machinery and proposed innovations in the process.
  • Company representative for technical aspects for oil pump and vacuum pump development with Haitong Group company (Yunhai) in Chongqing, China.
  • Supported New Product Introduction (NPI) activities by closely coordinating with cross-functional teams.
  • Monitored and tracked project milestones and timelines to ensure alignment with overall project schedules.
  • Provided DFM, regular updates and progress reports to Project Management and relevant stakeholders.
  • Identified potential risks or delays and proactively communicated findings to enable corrective actions.
  • Facilitated smooth information flow between engineering, production, and project management teams.
  • Assisted in maintaining documentation and ensuring compliance with project requirements.

Senior Production Engineer

HICOM Diecastings Sdn. Bhd.
01.2015 - 08.2019
  • Localised, configured, and optimised gravity die-casting processes for mass production.
  • Successfully orchestrated pre-production run and obtained approval from the National car maker, Proton.
  • Developed and evaluated co-workers’ competencies to perform work in safe conditions.
  • Spearheaded production layout and work process readiness by leading a team- Expertly localised, configured, and optimised gravity die-casting processes, setting the stage for efficient mass production.
    - Successfully led a pre-production run that garnered approval from Proton, a key national car manufacturer, demonstrating strong collaboration and project management skills.
    - Championed the development and assessment of co-workers' competencies, ensuring a culture of safety and high performance in the workplace.
    - Proactively spearheaded enhancements in production layout and workflows by leading a dedicated team of two engineers in deploying predictive autonomous machines and implementing autonomous maintenance for moulds and equipment.
    - Initiated and conceptualised the innovative design for the conveyor washing machine project, showcasing forward-thinking and problem-solving abilities.
    - Honoured with the Excellent Process Improvement Award for 2017/2018, reflecting a commitment to continuous enhancement and excellence in process management. I am one of 2 engineers in predictive autonomous machines and autonomous maintenance for moulds and machines.
  • Project initiator. Conceptualised design for conveyor washing machine project.
  • Recipient of the Excellent Process Improvement Award for 2017/18.
  • Performed root cause analysis and implemented corrective actions.
  • Communicated with other team members to enhance process and performance.
  • Completed and submitted monthly and yearly reports to support executive decision making.
  • Supervised entire production process and prepared proper documentation for dispatch.

Head of Department (LDPC)

HICOM Diecastings
04.2012 - 01.2015
  • Lead the overall low-pressure diecast- Spearheaded the comprehensive operation of a low-pressure die-casting factory, expertly managing production, maintenance, quality control, planning, and customer service to optimise overall performance.
    - Championed a lean manufacturing initiative that transformed the organisation into a highly profitable and efficient operation.
    - Actively represented the company during a strategic business trip to Taiwan, forging new partnerships with Honda to expand market opportunities.
    - Served as the company liaison for technical discussions and innovative business ventures with Kawasaki Heavy Industries, enhancing collaboration and growth.
    - Achieved an impressive 80% increase in mould life by implementing significant improvements in mould coating processes, enhancing product quality and durability.
    - Motivated and guided co-workers to engage in quality improvement conventions, fostering a culture of continuous improvement and excellence.
    - Successfully led the annual audit preparation process, resulting in zero non-conformances and demonstrating compliance and operational integrity.
    - Developed and implemented a high-temperature control method, dramatically reducing casting rejection rates from 60% to just 11%, significantly increasing production efficiency.
    - Strategically analysed and optimised factory capacity, driving output growth from 60% to 80% and ensuring the fulfilment of customer demands. The factory operation includes production, maintenance, quality, planning and customer service..

Industrial Engineer

HICOM Diecastings Sdn. Bhd.
04.2010 - 03.2012
  • Developed and implemented strategic factory layouts and processes that significantly enhanced lean manufacturing efficiency.
    - Successfully coordinated the installation and commissioning of a cutting-edge 1250-ton high-pressure die casting (HPDC) machine and an overhead crane, driving operational excellence.
    - Spearheaded the re-layout of CNC machines, resulting in improved cycle times and a notable reduction in the carbon footprint.
    - Efficiently organized and executed a Single-Minute Exchange of Die (SMED) program, fostering a culture of continuous improvement.
    - Directed the innovative compressed aluminum chip project, effectively minimising material waste during the melting process and promoting sustainability aluminum chip project to minimize material waste during melting.

Education

Master of Science - Mechanical Engineering

Universiti Teknologi Malaysia, Kuala Lumpur, 14
10.2018

Bachelor of Mechanical Engineering (Hons) - Automotive

International Islamic University Malaysia, Gombak
07.2009

Skills

  • Software: Microsoft Excel Microsoft Words Microsoft PowerPoint AutoCAD DraftSight MasterCam Catia V5 EasyCast simulation software Minitab ERP LN C C-programming OpenGL ZWCAD SolidWork
  • Skills: Project Management Value Stream Mapping DFMEA/PFMEA ISO/TS 16949:2009 Awareness Job Hazard Analysis/HIRARC Quality internal Auditor APQP,8D, PFMEA, CP, SOP Autonomous Maintenance & 5s Statistical Process Control (SPC) & Measurement System Analysis Ergonomics 101 Six Sigma: Green Belt Six Sigma: Black Belt
  • Process improvement
  • Root-cause analysis
  • Project management
  • Project planning
  • Technical reporting
  • Process development
  • Manufacturing processes
  • Team collaboration
  • Design development
  • Production design

Accomplishments

  • Studied and implemented the Auto-Top mix coolant system and managed to increase tool life by more than 100%.
  • Reduce CNC coolant consumption by 70% through the implementation of the coolant recycle system.
  • Recipient of cost-saving award for improving cycle time for robotic arm deburring process
  • Recipient of cost-saving award for innovation in laser marking process.
  • Receiver for the most contributed employer for Q2 2024
  • Champion Proton supplier ICC convention 2022.
  • Recipient of Best Track Paper Award 2019, Third European IEOM Pilsen Conference.
  • Recipient of the Excellent Process Improvement Award for 2017/18.
  • Awarded a pass score by Proton for cylinder head endurance and durability engine tests.

Certification

  • Autotronics- Smart Hybrid and Electric vehicle technician.
  • Learning SAP Production & Material Planning.
  • Transitioning into Machine Learning Engineering.
  • Awareness Training on Stop Work Order.
  • Awareness Training on Health-Related Regulation.
  • Board Engineer Malaysia – Graduate Engineer (73672A).

Languages

Language: Bahasa Malaysia & English (Proficient level)

VOLUNTEERISM / EXTRA-CURRICULAR ACTIVITIES

Program Manager, Cheshire Home Charity Project.

References

  • Khairuddin, bin Ibrahim, Head of Engineering Division, khairuddin@hidsb.com, +6012-4381312, Hicom Diecastings Sdn Bhd, Office: +603-51018000
  • Nor Idham, Che Ghani, Program Director, idhamghani@qelgroup.com.my, +6016-5929462, GLE Energy Sdn. Bhd., Unit 32.02 Level 32, Menara Citibank, 165, Jalan Ampang, Kuala Lumpur, 50450
  • Assoc. Prof. Ir. Ts. Dr. Zaini, Ahmad, Chair of School, azaini@utm.my, +6012-7170581, School of Mechanical Engineering, Universiti Teknologi Malaysia, Office: +607-5537072

Publications

  • Third European IEOM Pilsen Conference.
  • Thesis topic: Greenhouse Gas (GHG) Emissions from Land Transport in Malaysia: Modelling and Policy Analysis.
  • Thesis topic: Design and fabrication of an electric three-wheel vehicle with a solar charging system.

Timeline

Senior Project Development, Should Costing Engineer - HICOM Diecastings Sdn. Bhd.
01.2020 - Current
Senior Production Engineer - HICOM Diecastings Sdn. Bhd.
01.2015 - 08.2019
Head of Department (LDPC) - HICOM Diecastings
04.2012 - 01.2015
Industrial Engineer - HICOM Diecastings Sdn. Bhd.
04.2010 - 03.2012
Universiti Teknologi Malaysia - Master of Science, Mechanical Engineering
International Islamic University Malaysia - Bachelor of Mechanical Engineering (Hons), Automotive

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Shibli Bin Azlan