Summary
Overview
Work History
Education
Skills
Extra Curricular Activities
Personal Information
Ic Number
Timeline
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Sasikumar Pounan

Sasikumar Pounan

Manufacturing Engineer
Bayan Lepas

Summary

Experienced Manufacturing Engineer with 7 years of expertise in Die Bonding, Staking, and Baking Oven processes. Proficient in Process Engineering and Equipment Engineering roles, focusing on Yield Enhancement, Quality Improvement, and Equipment Optimization. Demonstrated leadership as a Team Lead and active contributor in cross-functional collaborations with the TIJ Pan Assembly department. Skilled in root cause analysis, continuous improvement, and process troubleshooting to improve production efficiency and product reliability.

Overview

20
20
years of professional experience
4
4
years of post-secondary education

Work History

Manufacturing Engineer

HP Manufacturing Malaysia Sdn. Bhd
02.2018 - Current
  • Experienced Manufacturing Engineer with 7 years of in Die Bonding, Staking, and Baking Oven processes.
  • Skilled in both Process Engineering and Equipment Engineering roles, with a strong focus on Yield Enhancement, Quality Improvement, and Equipment Optimization.
  • Demonstrated leadership as a Team Lead and active contributor in cross-functional collaborations across departments, including TIJ2.5M Pen Assembly department.
  • Optimized yield by leading process improvement projects, boosting production efficiency and product quality - achieving up to 20% output increase & 2% defect reduction.
  • Adept in root cause analysis, continuous improvement, and process troubleshooting to drive production efficiency and product reliability.
  • Improved yield by leading multiple process optimization initiatives, boosting production efficiency and product quality.
  • Resolved Corner Lift defects in the Staking line through root cause diagram (RCD) and Lean problem solving (LPS).
  • Cut costs by optimizing workflows and repurposing Bonding machine to support Tij2.5M product, reducing Capex and operational spend.
  • Implemented Automated bonding check, and predictive maintenance to modernize operations.
  • Lead technical escalations with cross functional teams, delivering sustainable process solutions.
  • Mentored junior engineers and delivered technical training.

Sr.Manufacturing Engineer

Jabil Circuit Sdn. Bhd.
01.2010 - 01.2018
  • Manufacturing Engineer in PCBA Manufacturing Process with 8 years of experience, Subject Matter Expert (SME) - REFLOW/RPI-PROCESS, ROUTER-PROCESS and PRESSFIT-PROCESS and Equipment Engineer.
  • Responsible of quality and responsible in program creation for all, where convert project specifications and statements of problems and procedures.
  • Perform Design of Engineering (DOE) on the Reflow Oven to control parameter setting.
  • Support NPI Team to defined the perfect Method Running evaluation on product to defined proper setup method and tools, parameters and spec.
  • Identify the potential root cause base on the defect on the product and improve on the process.
  • PROJECT AGILENT / CISCO
  • Reflow Machine (Vitronics)
  • Engineering modification on machine and product for Improvement.
  • Troubleshoot when machine with quality issue (solder issue).
  • Cost saving improvement on Nitrogen.
  • Troubleshoot machine when machine down.
  • Machine and process improvement.
  • Auto scanning program activation to avoid manual selection KIC (Oven 24/7 Monitoring System).
  • Profiling mechanism for determine temperature according to product specification.
  • Thermal process management tools designed to give you the ultimate in PCB soldering quality control.
  • Live Data Output (LDO) processes data for every board as real-time output for use with third-party applications.
  • PCB Separator (Getech/ Aurotech)
  • Define Router Bit life time by run DOE.
  • Integrated manual router machine to Inline Router Machine (Automation).
  • Developed automation concept router fixture.
  • Elimination Manual vacuum.
  • Improvement Auto vacuum dust collector.
  • Manual Electric Press (MEP) / Connector Electric Press (CAP)
  • Knowledge in hardware and software Server base program development Connectors programming and operation.
  • To establish standard library across by Project.

Technical Specialist

Plexus Manufacturing Sdn. Bhd
01.2008 - 01.2010
  • PROJECT HONEYWELL/CRANE (AEROSPACE) CLASS (III) PRODUCT
  • More challenging product with archive customer satisfaction.
  • Programming Standoff machine and fine tuning during new product, update ABI.
  • Maintaining and troubleshooting of Wave Soldering (ELECTRA) & Hiller reflow machine. Including profiling for leaded products.
  • Responsible in Back-End Yield Tracking and involve in Corrective Action.
  • Experience in Press Fit Machine 6T (Pin Through Hole) connectors programming and operation.
  • Maintain chemical concentration and boards washing condition well care for all Honeywell Product.
  • Mechanical Assembly operation such Jig and fixture set-up modification and improvement.
  • Ensure equipment and tools meets the requirement of NPI line such as poka yoke system.
  • Perform preventive maintenance for all Jig and fixtures.
  • Taking care Conformal Coating machine, ensure Programming, Conversion and PM well maintain.

Technician

Flextronics Technology Sdn.Bhd
01.2006 - 01.2008
  • Achieve line yield through department goals and ensure quality of our products, process and customers expatiation.
  • Maintaining and troubleshooting of Wave Soldering (ELECTRA) & Hiller reflow machine. Including profiling for leaded and lead free products.
  • Experience in Press Fit Machine 6T (Pin Through Hole) connectors programming and operation.
  • Mechanical Assembly operation such Jig and fixture set-up modification and improvement.
  • Ensure equipment and tools meets the requirement of NPI line such as poka yoke system.
  • Perform preventive maintenance for all Jig and fixtures.
  • Conduct process mapping for the major defects and find out the actual root cause by identifying the macro and micro processes.
  • Fully Responsible on the End-to-End Yield Tracking and provide Corrective Action for process related issues.
  • Responsible in Jig and Fixture Buy-Off and modification. Ensure all equipment meets the requirement before release to production.
  • Conduct First article and value check during NPI 1 build and buy off polarity component versus drawing (BOM) that provide by costumer.
  • Daily shift report on the line status and WIP update.

Education

Degree - Electronics & Instrumentation

Twintech International University College of Technology
Bandar Sri Damansara, Selangor
01.2008 - 01.2011

Diploma - Electrical Engineering

Politeknik Port Dickson
Port Dickson, Negeri Sembilan
01.2005 - 01.2006

Skills

Proficient in JMP

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Extra Curricular Activities

2005-2006, Committee member for student representative committee in sports., Handled ‘Intelligence Seminar 2006’ for the Port Dickson Polytechnic., Handled the Sport Festival for the Port Dickson Polytechnic., Committee member for closing ceremony for culture activities of Port Dickson Polytechnic., Committee member of Persatuan Bulan Sabit Merah, Port Dickson Polytechnic and involved in all activities organized., Committee member of final semester project and robotic. 2000-2001, School Representative (badminton)

Personal Information

  • Date of Birth: 07/02/83
  • Gender: Male
  • Nationality: Malaysian
  • Marital Status: Married
  • Place of Birth: Sitiawan

Ic Number

830702-08-5639

Timeline

Manufacturing Engineer

HP Manufacturing Malaysia Sdn. Bhd
02.2018 - Current

Sr.Manufacturing Engineer

Jabil Circuit Sdn. Bhd.
01.2010 - 01.2018

Technical Specialist

Plexus Manufacturing Sdn. Bhd
01.2008 - 01.2010

Degree - Electronics & Instrumentation

Twintech International University College of Technology
01.2008 - 01.2011

Technician

Flextronics Technology Sdn.Bhd
01.2006 - 01.2008

Diploma - Electrical Engineering

Politeknik Port Dickson
01.2005 - 01.2006

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Sasikumar PounanManufacturing Engineer