Saravanan Sundram
Maintenance Manager
Puchong
Summary
Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.
Overview
21
21
years of professional experience
2004
2004
years of post-secondary education
5
5
Certifications
3
3
Languages
Work History
Maintenance Manager
Jowat Manufacturing (Sea) Sdn Bhd
10.2023 - 03.2025
- Head of Department for Maintenance Team.
- Vendor Management and spare part management.
- Coordinating Preventive Maintenance and attend analyze downtime trends.
- Attending quality related issues.
- Preparing SOP's for servicing equipment.
- Good Manufacturing implementation at site.
- Safety and Scheduled waste management.
Head of Department
Henkel
06.2020 - 10.2023
- Head of Department for Maintenance
- Supporting Production needs and rectify QA issues caused by Equipment
- Supporting SHE officer on safety requirements
- Planning and creating Preventive Maintenance activities for Critical Equipment
- Creating spare parts list and listing correct tools for repairing for troubleshooting
- Responsible for yearly JKKP inspection.
- Project management, budget requesting and implementation.
- Diagnosing faults on machines, plan for major service or repair
- Knowledge in 5s, Lean Manufacturing, VSM, QMS, Lean Manufacturing, 6 Sigma
- Trained in PFMEA and Measurement System Analysis(MSA)
- Knowledge in Lean Manufacturing and 6 Sigma
- Engineering solutions representative for Henkel Shah Alam
- Completed more than 10 projects in 2 years, in charge of a major refurbishment project(100T Euros).
- Yearly budget planning and submission for Maintenance.
- Knowledge in A3 problem solving methodology
- Attended training in Associate in Project Management, Singapore Institute for Management.
- Experienced in CCMS- Fluke X5 sandbox
Senior Maintenance Engineer
Sunway Spun Pile Sdn Bhd
07.2019 - 02.2020
- Responsible for Spun pile production line, to minimize downtime. Studying breakdown patterns, and sourcing/localize spare parts for costs saving.
- Leading Line technicians, to complete and perform planned and preventive maintenance accordingly.
- Deal with suppliers and vendors, confirm and test all fabricated parts, electrical and mechanical parts functions as indicated in warranty.
- Support Production team on new project implementation, regarding machinery (electrical and mechanical), planning, tests and support any inquiries regarding machines.
- Introducing daily check list on critical equipment, such as conveyor systems, pumps and 3-phase motors.
- Improvised Preventive Maintenance plan for equipment.
- Responsible for spare parts acquisition for both mechanical and electrical, make sure all critical spares are available to reduce MTTR(Mean time To Repair).
- To Improve Mean Time Between Failures of machines.
- Head of Department for Maintenance department
Equipment and Maintenance Engineer
SR Technics
06.2016 - 07.2019
- TPM for all equipment and test benches used in production.
- Monitoring and execution of TPM.
- TPM plan lead to equipment breakdown reduction of 42% compared to previous year.
- Equipment troubleshooting.
- Specialized in hydraulic test benches.
- Test benches are manufactured in Austria and used for testing of aircraft components.
- Focal point between SR Technics and OEM for equipment troubleshooting and technical services.
- Experienced in troubleshooting of electrical components/systems.
- Spares and consumables management.
- Initiated and championed the necessity to hold critical spare parts that are non-procurable in Asia Pacific.
- Performed study and generated business case for provision of spare parts.
- Collaborated with OEM to establish list of critical spares based on consumption, usage history of breakdowns.
- Continuous Improvement Initiatives.
- Participated in SR Technics lean activities in terms of tool layout and management.
- Facility management.
- Focal point for maintenance and troubleshooting of facility compressed air system and frequency rotary converter.
Senior Maintenance Engineer
Setia Offshore Services Sdn. Bhd.
01.2012 - 06.2016
- Lead for technical team.
- Supervised team of 10 technicians.
- Focal point between operations and managements for technical services (e.g. equipment troubleshooting, offshore maintenance plans, allocation of critical spares for offshore/onshore projects).
- Experienced in valves, pumps, diesel engine air compressors and diesel engine gen-sets.
- Spare parts and consumables management.
- Responsible for spare parts and consumables availability both for workshop use and projects.
- Generated list of critical spares based on history of equipment breakdown and consumption history.
- List of critical spares enabled warehouse to plan provisioning and acquisition of spares/hardware which lead to reduction of cost and better management of spares and consumables.
- Restoration and maintenance of equipment.
- In charge of equipment maintenance.
- Prepared job cards to standardize equipment maintenance. Standardization of maintenance tasks lead to no equipment breakdown in 2015 and enabled cost reduction in acquisition of spare parts.
- Focal point of equipment restoration after demobilization from projects.
- Responsible for equipment modification for increased efficiency and reliability.
- Vendor Management.
- Focal point for OAG management, vendors and OEM for equipment technical services.
Maintenance Executive
GB Industries Sdn. Bhd.
09.2008 - 01.2012
- Troubleshooting and Vendor management.
- Responsible for glove production line and also water treatment, to minimize downtime.
- Deal with suppliers and vendors, confirm and test all fabricated parts, electrical and mechanical parts functions as indicated in warranty.
- Introduced Preventive Maintenance plan for hydraulic systems.
- Total Productive Maintenance.
- Leading Line technicians, to complete and perform planned and preventive maintenance accordingly.
- Team lead for Boiler crew, minimized downtime, by introducing daily check list on critical equipment, such as conveyor systems, pumps and 3-phase motors.
- Responsible for spare parts acquisition for both mechanical and electrical.
- Continuous Improvement.
- Support Production team on new project implementation, regarding machinery, plan, test and support any inquiries regarding machines.
Technician
ON Semiconductor Malaysia Sdn. Bhd.
04.2004 - 09.2008
- Troubleshooting and Repair.
- Rite Track and AIO Coater.
- Able to trouble shoot any machine parts and robotic arm. Adjust machine programs to accommodate production needs.
- 600 series Photo Aligner (Critical Machine).
- Project: How to reduce pellicle breakage.
- Done data collection on how many pellicles are damaged.
- Monitor how the problem is caused and created and created a Statistical Process Control Chart to be passed to production manager.
- Also done adjustment to machines that was damaging the pellicles and guiding to proper way to load the material.
- Sensors.
- Have some knowledge and hands on experience dealing with variety of sensors.
Education
Bachelor of Engineering - Electrical/Electronic, Electronics
Diploma of Engineering - Electrical/Electronic, Electronics
Skills
Leadership And Interpersonal Skills
Certification
Critical Facility: Critical Infrastructure, Alison.com, 05/01/25, Current, https://alison.com/user/pdf/1392/1
Accomplishments
- Supervised team of 14 staff members.
- Achieved CMMS by introducing FLUKE X5 Sandbox.
- Achieved goal by completing CapEx with accuracy and efficiency.
- Used Microsoft Excel to develop inventory tracking spreadsheets.
- Documented and resolved Predetermined Maintenance which led to minimal downtimes
Timeline
Maintenance Manager - Jowat Manufacturing (Sea) Sdn Bhd
10.2023 - 03.2025
Head of Department - Henkel
06.2020 - 10.2023
Senior Maintenance Engineer - Sunway Spun Pile Sdn Bhd
07.2019 - 02.2020
Equipment and Maintenance Engineer - SR Technics
06.2016 - 07.2019
Senior Maintenance Engineer - Setia Offshore Services Sdn. Bhd.
01.2012 - 06.2016
Maintenance Executive - GB Industries Sdn. Bhd.
09.2008 - 01.2012
Technician - ON Semiconductor Malaysia Sdn. Bhd.
04.2004 - 09.2008
TAFE College - Diploma of Engineering, Electrical/Electronic, Electronics
Multimedia University - Bachelor of Engineering, Electrical/Electronic, Electronics
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