Sangkar Rau Superamaniam
Manufacturing Operation Manager
Kulim,02
Summary
I am a seasoned professional with extensive experience in launching high-tech manufacturing startups, including two wafer fab and three additional company startups. My expertise lies in equipment installation, preventive maintenance, and leading teams to meet production goals. Skilled in SAP, process optimization, and quality control, I drive operational excellence and mentor teams to success in dynamic startup environments.
Overview
20
20
years of professional experience
7
7
years of post-secondary education
Work History
Manufacturing Operations Manager
Intel Malaysia
Bayan Lepas Penang , Penang
01.2024 - Current
- Played a pivotal role in the greenfield startup team for Intel PGDM's Sector 1 Wet Etch project.
- Led a team of technicians overseeing operations, equipment maintenance, and repairs remotely for the New Mexico plant.
- Collaborated with engineering teams to troubleshoot and resolve issues affecting the factory startup.
- Managed safety protocols, quality control, production scheduling, and staff conflict resolution, while addressing operational, safety, and security concerns.
- Developed comprehensive training programs for team members, ensuring skill development aligned with production sustainability goals.
- Established a culture of continuous learning among team members by fostering collaboration, curiosity, and innovation within daily operations routines.
Manufacturing Supervisor
LAM Research International Sdn Bhd Malaysia
Batu Kawan Penang, Malaysia
4 2021 - 01.2024
- Integral member of the LAM Research Batu Kawan Greenfield startup team.
- Accountable for ensuring production line readiness in accordance with strategic timeline planning.
- Managed a workforce exceeding 65 individuals, including assemblers and test technicians.
- Led the recruitment process, conducting interviews for prospective assemblers and test technicians.
- Directed the development and implementation of production activities to achieve goals in quality, efficiency, and cost management.
- Strategically prioritized production schedules based on new product introductions, equipment efficiency, and material availability.
- Formulated production schedules and assessed manpower requirements for designated areas.
- Selected, developed, and evaluated personnel to optimize the operational efficiency of the function.
- Read and interpreted schematics, technical documentation and production orders.
Equipment Engineer
OSRAM Opto Semiconductors (MY) Sdn. Bhd.
Kulim Kedah, Kedah
10.2016 - 04.2021
- Key member of the Osram Kulim greenfield startup team.
- Appointed as the equipment team lead for the wet chemistry and parts cleaning module.
- Tasked with interviewing and hiring new equipment technicians.
- Conducted startup and commissioning of new wet chemistry equipment and parts cleaning systems.
- Collaborated with contractors, engineers, and toolmakers in a cross-functional environment.
- Gained extensive experience in equipment hook-up and transferring equipment from the mother plant.
- Provided on-the-job training (OJT) for new team members in wet chemistry and parts cleaning.
- Implemented preventive maintenance schedules and managed maintenance triggers within the SAP system.
- Educated team members on new functionalities in SAP.
- Played a pivotal role in the successful startup of a new chip type in the production line.
- Ensured tool readiness for mass production in line with project management timelines.
- Actively participated in cost-saving initiatives.
- Led the recycling of ANKO wafers, achieving savings of approximately 1.5 million MYR annually.
- Spearheaded the Aurum reclaim process improvement, resulting in a cost saving of around 1.1 million MYR per annum.
- Maintained high uptime for the wet chemistry equipment and parts cleaning department.
- Managed spare part readiness, budgeting, and registration within the SAP system.
- Oversaw budgetary considerations for IDM/DM and material forecasting.
- Contributed as a member of the Domestic Inquiry (DI) team.
Equipment Assistant Engineer
Panasonic (Malaysia) Sdn Bhd
Kulim Kedah, Kedah
12.2012 - 10.2016
- Integral member of the Panasonic Kulim startup team.
- Appointed as a shift equipment supervisor, overseeing 12-hour shift operations to support production and maintain process integrity for machinery.
- Participated in improvement initiatives and management meetings to enhance production efficiency.
- Managed the setup and installation of machinery for new production lines.
- Led a team of assistant engineers and technicians in conducting regular preventive maintenance and addressing both minor and major equipment troubleshooting.
- Contributed to yield improvement by providing support to the production team.
- Coordinated with specialists to ensure efficient workflow, adherence to SOPs and WIs, and achievement of module objectives.
- Involved in the implementation of equipment improvement projects.
- Mentored new assistant engineers and technicians through On-the-Job Training (OJT), serving as a guide and resource.
- Supported process engineering tasks and participated in process-related activities.
- Assisted equipment engineers with major preventive maintenance and critical equipment downtime resolutions.
- Maintained and updated preventive maintenance checklists to ensure thorough equipment care.
- Played a supportive role in spare parts management, ensuring availability and organization.
Associate Engineer
Saint Gobain Solar Kulim
Kulim Kedah, Kedah
03.2012 - 12.2012
- Selected as a key member of the Saint Gobin Kulim startup team.
- Oversaw the setup and installation of machinery for new production lines.
- Monitored and maintained tool machine conditions to ensure operational efficiency.
- Successfully executed scheduled preventive maintenance (PM) to uphold equipment reliability.
- Collaborated with engineers on machine modifications and upgrades to enhance production process times.
- Responded promptly to machine breakdowns, minimizing downtime through rapid troubleshooting and repair.
- Contributed to maintenance and improvement investments, focusing on equipment performance.
- Managed building utilities and oversaw general maintenance tasks.
- Upheld excellent housekeeping standards on the production floor and in maintenance support areas, adhering to 5S methodology.
- Ensured adherence to safety practices, and responsibly managed tools, equipment, and other company properties.
Senior Equipment Technician
Silterra Malaysia
Kulim Kedah, Kedah
10.2006 - 03.2012
- Diligently performed preventive maintenance (PM) according to the established schedule and specifications.
- Expertly troubleshot equipment-related issues, developed corrective actions, and established procedures to minimize equipment downtime.
- Collaborated with process and manufacturing engineers as a team to achieve module objectives and production targets.
- Supported equipment engineers in initiatives aimed at improving equipment uptime and driving cost reduction programs.
- Maintained strict adherence to safety practices and was responsible for the custody of tools, equipment, and other properties within the module.
- Ensured exemplary housekeeping standards on the production floor and in the maintenance support area.
- As a Technician (TCM), executed scheduled and preventive maintenance on all chemical systems.
- Rebuilt and serviced chemical pumps, including Diaphragm and Bellows pumps.
- Assisted engineers in troubleshooting problems and in the qualification of new chemicals.
- Conducted scheduled particle counts, chemical sampling, and manual titrations.
- Monitored SCADA systems to ensure operational integrity.
- Provided timely support to Production to resolve chemical supply issues and maintain continuous workflow.
Test Technician
NFINEON TECHNOLOGIES (M) SDN
Batu Berendam Melaka , Melaka
03.2004 - 05.2006
- Ensure set up new lots and conducted machine buy-offs in collaboration with Quality Control (QC).
- Performed scheduled maintenance to ensure machine reliability and longevity.
- Provided support to the maintenance team in machine troubleshooting, enhancing operational efficiency.
- Executed routine machine calibrations according to the maintenance schedule to maintain optimal performance.
Education
High School Diploma -
Sek.Men Kebangsaan Labu Besar,Kulim
Kulim, Kedah, Malaysia 01.1999 - 01.2002
Diploma in Engineering (Electrical/Electronic) - Electronic
Federal Institute of Technology Malaysia
Cheras, Selangor, Malaysia 02.2002 - 02.2004
Bachelor of Engineering - Mechatronics Engineering
University Malaysia Pahang
Pahang Malaysia 02.2023 - 02.2025
Skills
Leadership Communication Skills management Operations Management
Aboutme
I am a seasoned professional with extensive experience in launching high-tech manufacturing startups, including two wafer fab and three additional company startups. My expertise lies in equipment installation, preventive maintenance, and leading teams to meet production goals. Skilled in SAP, process optimization, and quality control, I drive operational excellence and mentor teams to success in dynamic startup environments.
Languages
Bahasa Malaysia
Proficient
C2
Tamil
Proficient
C2
English
Advanced
C1
Telugu
Advanced
C1
Timeline
Manufacturing Operations Manager
Intel Malaysia
01.2024 - Current
Bachelor of Engineering - Mechatronics Engineering
University Malaysia Pahang
02.2023 - 02.2025
Equipment Engineer
OSRAM Opto Semiconductors (MY) Sdn. Bhd.
10.2016 - 04.2021
Equipment Assistant Engineer
Panasonic (Malaysia) Sdn Bhd
12.2012 - 10.2016
Associate Engineer
Saint Gobain Solar Kulim
03.2012 - 12.2012
Senior Equipment Technician
Silterra Malaysia
10.2006 - 03.2012
Test Technician
NFINEON TECHNOLOGIES (M) SDN
03.2004 - 05.2006
Diploma in Engineering (Electrical/Electronic) - Electronic
Federal Institute of Technology Malaysia
02.2002 - 02.2004
High School Diploma -
Sek.Men Kebangsaan Labu Besar,Kulim
01.1999 - 01.2002
Manufacturing Supervisor
LAM Research International Sdn Bhd Malaysia
4 2021 - 01.2024
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