SAJI SANKARANKUTTY
Penang
Summary
Dynamic Quality & Logistic Manager with a proven track record at San Yong Enterprise Sdn Bhd, achieving a 20% productivity increase. Expert in Quality Management Systems (ISO9001, ISO14001, IATF16949) and skilled in data analysis. A strong leader and effective communicator, dedicated to driving continuous improvement and operational excellence.
Overview
18
18
years of professional experience
1
1
Certification
Work History
Quality & Logistic Manager
San Yong Enterprise Sdn Bhd
Penang
12.2015 - Current
- Led Quality Assurance Projects and enhanced productivity, realizing 20% increase in productivity. Lead, manage and mentor the QA team and ensure a productive and high-performance work environment. Maintain and involve in Quality Management System (QMS) that is in conformance with ISO9001:2015, ISO14001:2015, IATF16949.Plan and Perform Customer / Internal & External Audit.. Perform root-cause analysis and other problem-solving activities to identify effective correction and process improvement. Manage Departmental KPI and Suppliers’ Qualification, Performance Monitoring, Quality Management and Audit and Disqualification Program. Support Operation through establishment of Operations Standard, Process and Quality Control Plan. Establishment of Product Quality Standard with Sales and Customers. Manage Departmental KPI and Suppliers’ Qualification, Performance Monitoring, Data Analysis, Quality Management and Audit and Disqualification Program
Sr QUALITY ASSURANCE ENGINEER
ICHIA RUBBER INDUSTRY (M) SDN BHD
Penang
12.2013 - 12.2015
- Responsible for new and existing programs at all manufacturing stages to ensure the quality of company production meets customer specifications ;Implementation of quality, inspection and testing systems with appropriate quality tools FMEAs, MSA,SPC (Cpk,Ppk) & GR&R; Lead and execute root cause analysis using 8D or similar principles to identify improvement opportunities and improve quality performance and customer satisfaction ; Perform process audits to ensure processes are complied with and to determine if improvements to the process are necessary and periodic internal audit; Communicate with customers, suppliers and internal staff on quality requirement; Participate continuous improvement activities; Preparation of control plan, Audit reports, Quality report etc.
QUALITY ASSURANCE & MATERIAL ENGINEER
CDI MULTISEALS PTE LTD
Singapore
07.2012 - 12.2013
- Responsible for New product development and R&D; Design New Rubber compounds as per requirement; First Article Quality Approval; Responsible issue Certificate of Conformance and COA; Application and analysis of testing and inspection procedures; Perform Mechanical properties of polymer and Batch approval; Handle In-process Quality related problems, supplier Quality Issues, and customer complaints; perform measurements of precision components ( Smart scope, Micro Vu ).
- To prepare Technical report for material; Participated company’s Quality Project to meet or exceed customer’s requirement and expectations.
PRODUCTION MANAGER
POLYSTAR TECHNOLOGIES PTE LTD
Singapore
10.2007 - 07.2012
- Responsible for production planning, Oversee production, performing random quality checks and ensuring best practices were followed; Ensure that products and equipment are operating according to specifications; deployment and training of manpower in order to ensure qualitative and quantitative targets are met; Assist the molding operations, process control, troubleshooting mold set up and mold evaluation; Responsible to schedule resources for entire operations of the plant which includes production and secondary operations
Education
Bachelor of Business Administration (BBA) - Operations Management
Graduate Diploma - Engineering in Polymer Technology
Skills
- Quality Assurance, Operation Management, Leadership, Communication, Detail Oriented
- QEMS (ISO9001/ISO14001/IATF16949), Internal & External Auditing
- Data Analysis, Total Quality Management (TQM), RISK Management
- Statistical Process Control (SPC), Measurement System Analysis (MSA), Minitab
- Failure Mode and Effects Analysis (FMEA),Gage Repeatability and Reproducibility(GR&R)
- Corrective and Preventive Actions (CAPA), 8D,7 QC tools
- Rubber & Plastic Molding Techniques & trouble shooting, Cryogenic Deflashing
- Testing Methods as per ASTM & API standards
- Expert in excel, Power Point, word, One note, Teams and Outlook express and others
- Self-driven, creative problem solver and wide range of disciplines
- People management and resource planning
- Good communication, influence, Leadership and critical thinking
Certification
- ISO 9001/14001/IATF16949 Internal Auditor Training. Malaysia
- ISO9001/14001:2015 Interpretation Training, Malaysia
- Environment Aspect, Impact and Organization Process management Plan, Malaysia
- Integrated Management System: Strategic Approach to Risk-Based Thinking, Malaysia
- Failure Mode Effects Analysis (FMEA), Statistical Process Control (SPC), Malaysia
- Measuring System Analysis (MSA), Malaysia
- With-in Industry for Supervisors, Singapore Confederation of Industries
- Teamwork, Singapore National Employers Federation.
- Basic Statistical Process Control (SPC), by Dr Miller, Essential Quality Systems, Singapore
- Deepwater Oil & Gas Technologies, Ngee Ann Polytechnic, Singapore
- Comprehensive seminar on Environmental quality act (EQA 1974) Legislations, Malaysia
Accomplishments
- Implementation of continuous improvement Program.: Developed and implemented continuous improvement program resulting in 30% increase in Production efficiency.
- Successful Product Launch: Led a Team to successfully launch a new product line resulting in a 20% hike in revenue.
- Lead Auditor & Implemented for ISO9001/ISO14001/IATF16949
- Project planning and objectives
Timeline
Quality & Logistic Manager
San Yong Enterprise Sdn Bhd
12.2015 - Current
Sr QUALITY ASSURANCE ENGINEER
ICHIA RUBBER INDUSTRY (M) SDN BHD
12.2013 - 12.2015
QUALITY ASSURANCE & MATERIAL ENGINEER
CDI MULTISEALS PTE LTD
07.2012 - 12.2013
PRODUCTION MANAGER
POLYSTAR TECHNOLOGIES PTE LTD
10.2007 - 07.2012
Bachelor of Business Administration (BBA) - Operations Management
Graduate Diploma - Engineering in Polymer Technology
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