Raman Venkatachalam

Performed IQ,OQ and PQ for new machine installation or relocation of machine.

Provided improvement on quality issue and calculated machine confidence level to ensure six sigma manufacturing on the process.

Used Statistical Process Control to determine machine capability and machine stability while providing improvement plan for machine which having cpk value less than 1.33.

Performed HAZOP as well Risk analysis on current process and to enhance process safety and to ensure process complies with ISO 9001 and FSSC 22000 regulation.

Worked with quality team to provide solution and provide improvement plan for incoming customer complaint and reduced customer complained by 20%.

• Company Overview: World largest manufacturters of latex thread
• Performing lab scale testing, pilot scale and reviewing process before proceeding to manufacturing scale on process improvement plans
• Troubleshooting process issues and developing corrective issues to improve machine uptime by 20% a month while reducing waste produced by 15% a month
• Developed a product by reducing its capital cost and designing and improvised current products from time to time to meet customers demand as well as collaborating with cross-functional teams to develop and implement process changes
• Supervising the manufacturing processes, ensuring quality work is done in a safe, efficient manner, reducing work related accidents by 10% a year
• Analyzing all machines and equipment in process and making recommendations for improvement
• Drawing up production schedules for efficient manufacturing and and 30% effective delivery rate for customers based on schedule
• Collaborated with cross-functional teams to align production processes with strategic reduction in quality related problems and a 20% improvement in overall product quality
• World largest manufacturters of latex thread

• Worked in technical regulation department where responsible in taking up projects on various types of air conditioners
• Responsible in coordinating testing or air conditioner parts which subjected to IEC Standard
• Responsible in communicating with other department personnel to obtain test reports or drawing to proceed with tests