Prasanth RAJAN
Senior Engineer
Ernakulam,Kerala
Summary
Dynamic Senior Engineer with proven leadership at Hirose Electric M Sdn Bhd, driving project success through effective team management and cost control. Expert in automation and quality control, I designed precision sensor systems that enhanced process accuracy, significantly reducing defects and improving operational efficiency. Committed to environmental compliance and continuous improvement.
Overview
22
22
years of professional experience
Work History
Senior Engineer
Hirose Electric M Sdn Bhd
Shah Alam, Selangor
07.2014 - Current
- Monitored employee performance to keep projects on task.
- Determined equipment failure root cause and implemented solutions.
- Led cross-functional team for successful completion of multiple large-scale projects, ensuring timely delivery within budget constraints.
- Controlled project costs by approving expenditures.
- Entrusted with overseeing preventive and corrective maintenance of electroplating lines, as well as leading continuous improvement projects to enhance operational efficiency.
- Accountable for the management and compliance of the wastewater treatment facility, ensuring all discharged water meets environmental safety standards and regulatory requirements.
- Maintained and operated the chemical treatment plant with a strong commitment to environmental stewardship and safety.
- Had the opportunity to design and implement precision light detection sensor systems on Reel–Reel plating lines to improve product alignment and process accuracy.
- Assisted in diagnosing and resolving complex automation issues involving Omron PLCs, helping to minimize machine downtime and ensure production continuity.
- Contributed to the engineering and installation of an automated water replacement system to optimize water consumption and maintain consistent chemical bath quality.
- Executed the setup and installation of plastic dummy fixtures in Reel–Reel plating lines to facilitate proper line conditioning and ensure stable plating chemistry before production runs.
- Supported the implementation of an automatic fault detection system integrated with a data logger, enabling an auto-line-stop mechanism that helps prevent defects, reduce scrap, and enhance operational safety.
- Had the privilege of designing and deploying an automated acid level monitoring system, ensuring precise chemical concentration control, consistent plating quality, and reduced manual handling of hazardous materials.
- Assisted in the integration of a high-precision vision inspection system into the Reel–Reel plating line to perform real-time quality checks, significantly reducing defect rates.
- Played a key role in the installation, commissioning, and ongoing maintenance of a new Reel–Reel plating line, ensuring a smooth transition from project phase to full production.
- Contributed to the successful implementation of an automated joint point system on the plating line, with the support of my team and seniors.
Senior Technician
Amphenol FCI Connectors
Ernakulam, Kerala
04.2004 - 07.2014
- Completed preventive maintenance on set schedules.
- Reduced downtime for critical systems through effective troubleshooting and root-cause analysis.
- Performed troubleshooting and diagnosis on malfunctioning equipment.
- Improved equipment efficiency by performing regular maintenance and calibration of complex machinery.
- Entrusted with supporting plating maintenance activities and contributing to plating-related projects.
- Had the opportunity to contribute to the design and installation of both complete Reel–Reel plating lines and their individual components.
- Given the responsibility to assist in the selection and upkeep of plating equipment and chemical baths to ensure process stability.
- Gained hands-on experience in Reel–Reel plating, Barrel plating, Electroless plating, and Vibratory plating processes involving Gold, Nickel, Palladium Nickel, Tin, Copper, Silver, and Tin-Lead.
- Supported the maintenance of CNC and PLC-based high-speed stamping machines from Bruderer, Kyori, and Dobby.
- Assisted in the maintenance of plastic injection molding machines from Arburg, Nissei, Engel, L&T, and Demag.
- Had the opportunity to assist in the maintenance of ETP, STP, and RO plants, contributing to environmental compliance efforts.
- Supported the maintenance of air compressors (Chicago Pneumatics, Kirloskar), air blowers, and air dryers.
- Supported the maintenance of precision connector assembly equipment including Eberhard, Millipack, and D-Sub assembly lines.
- Had the opportunity to assist in the maintenance of precision tool room machinery including wire cut EDM (Agie), CNC spark EDM (Robofrm), and surface grinding machines (Johnshipman).
- Assisted in the upkeep of the air conditioning plant (Voltas).
- Contributed to the maintenance of pneumatic systems including valves, cylinders, and manifolds (Festo).
- Supported general utility maintenance and electrical works as part of the facility management team.
- Entrusted with the operation and maintenance of Cummins diesel generators.
- Assisted in the operation and maintenance of the 11 kV / 440 V substation.
- Supported the general maintenance of UPS systems and telephone infrastructure.
- Gained valuable experience in the installation and troubleshooting of pre-heaters, heater controllers, SSRs, sensors, and heating elements.
Education
Basic PLC And CX Programmer - undefined
Omron Electronics Sdn Bhd
01.2015
Diploma - Electrical, Electronics And Communications Engineering
Skittek Engineering Institute
07.2014
No Degree - Basic Electrical Training
NCVT
01.2009
Skills
- Team leadership
- Management skills
- Leadership skills
- Quality control
- Team management
- Project coordination
- Technical reporting
- Risk analysis
- Project management
- Cost analysis
- Technical expertise
- Financial control
Languages
English
Hindi
Malayalam
Timeline
Senior Engineer
Hirose Electric M Sdn Bhd
07.2014 - Current
Senior Technician
Amphenol FCI Connectors
04.2004 - 07.2014
Basic PLC And CX Programmer - undefined
Omron Electronics Sdn Bhd
Diploma - Electrical, Electronics And Communications Engineering
Skittek Engineering Institute
No Degree - Basic Electrical Training
NCVT