Summary
Overview
Work History
Education
Skills
Additional Information
Timeline
Generic
Nur Umirah Binti Johari

Nur Umirah Binti Johari

NPI / Product Engineer
Permatang Pauh, Penang,07

Summary

Dynamic experiences with 9 years in NPI/Product Engineer specializing in new product readiness, process improvement and data analysis. Experience in Lean Six Sigma methodologies, driving successful product readiness and quality assurance initiatives. Adept at cross-functional collaboration, achieving significant yield enhancements and optimizing manufacturing processes for high-volume production.

Overview

9
9
years of professional experience

Work History

Product Engineer

Inari Semiconductor Labs
07.2024 - 04.2025
  • Lead team for the Process Yield Improvement activity and customer update mainly for product WD (Western Digital) to ensure new products are transferred to factory for high volume manufacturing (HVM) ramp with healthy yield, clearer product design standards, better manufacturability and reduced engineering cycle time.
  • Analyze data for daily yield trend, setup low yield triggering and root cause finding using MES tools as database and Microsoft Excel functions for DBMS (Database Management System).
  • Collaborated with cross-functional teams to ensure seamless integration, identify strategy, optimize the product identification and process flow involving process Die sort/wafer prep, SMT, Wire Bond and Backend.
  • Perform DOE applied with DFM (Design for Manufacturability) and Six Sigma method for process improvement project.
  • Responsible in product readiness, documented, updated build, quality and performance records related to BOM, ECN, ECR, ECO & MCO using AGILE, Scrum and QMS tools to ensure data integrity as per required by the customer.
  • Responsible in product FA (Failure analysis), identified and investigated the root cause of the impacted product which leading to process improvement capability using I/V curve tracer, testing tools SEM/EDX, X-Ray, CSAM and FTIR spectrometer for analysis purpose.
  • Responsible in creating, modifying, and revising Work Instruction (WI), Out of Control Plan (OCAP), Process Failure Mode and Effect Analysis (PFMEA), Visual Aid (VA) and Quality Alert for Die Prep process and Material related. Ensure WI are complies to meet quality output and improvements.
  • Led the machine buy-off process, ensuring machinery met quality and safety standards prior to full deployment.
  • Conducted performance evaluations on new machines and equipment, providing feedback for improvements and modifications.
  • Collaborated with vendors to resolve technical issues and ensure equipment compliance with regulatory requirements.
  • Managed the qualification of second-source materials, ensuring adherence to technical and regulatory specifications.
  • Coordinated with suppliers to validate alternative materials through testing, inspection and approval processes.

NPI Integrator Engineer

Intel Kulim Sdn Bhd
11.2017 - 07.2024
  • Lead team in coordinate and driving project for new product transfer from Engineering phase until product transfer to HVM (High Volume Manufacturing).
  • Lead team in coordinate and initiate product readiness to collaborate with TD team (Technology Development) for product transfer activities.
  • Key player in coordinating and preparing the project timeline to the stakeholders by aligning closely with BU (Business Unit) and Product Planner.
  • Strongly leading and coordinate for New NPI product start up in Costarica and Israel with different country & time zone.
  • Responsible in product technical gap analysis (TGA & BOM), analyzing the product characteristic & product setup.
  • Expertize in product execution with fast escalation, problem solving and help needed to strive on the project timeline targeted comply with Safety and Quality required.
  • Key player in product forecasting volume, budget and resources for new product introduction.
  • Key player in product readiness and changes setup related to BOM, ECN, ECR, ECO and MCO using Jira and Azure DevOps.
  • Lead team in process flow designation, WTM (work the model) and WTL (work the lot) towards the MFG system shop floor readiness and WS (workstream) requirement.
  • Responsible in product documentation, SPEC update, document control.
  • Responsible in product consolidation material planning using DMRA, SAP system for Direct material (DM), in Direct Material (IDM), Unique and common material throughout capacity/forecasting volume, regards to any product characteristic.
  • Lead in driving, conducting, presented findings, CAPA and key learning using Lean Six Sigma rule to stakeholders, ensuring clear understanding of project status and goals.
  • Established strong working relationships with clients through exceptional communication skills, fostering trust and collaboration.
  • Achieved successful project outcomes by maintaining accurate documentation and meeting strict deadlines.
  • Developed positive working relationships with stakeholders to effectively coordinate work activities.

Process Engineer

Nation Gate Solutions (M) Sdn Bhd
02.2017 - 09.2017
  • Responsible in creating, modifying, and revising manufacturing process introduction (MPI), Quality Plan (QP) for MI (manual insertion) process. Ensure MPI are complies to meet quality output and improvements mainly support for customer VITROX.
  • Perform 8D report for internal quality issues. Ensure that all the required CAR are applied to meet quality improvements.
  • Perform process monitoring of MI (manual insertion) lines. Ensure all process meet the specifications and passes VMI.
  • Perform new product MI (manual insertion) line setup. Ensure meeting 5M+E checklist readiness for audit.
  • Perform sample build request (SBR) of new products and new machines buy off and engineering evaluation. Collect and analyze all the data for spec verification.
  • Perform continuous improvement of machines and products thus achieved target 99.8% products.
  • Develop and deliver training for engineering/production personnel (ESD/Process).
  • BOM verification; update in accurate and timely manner, supporting the part release & engineering change processes for existing/new product processes.
  • Responsible in implementing cost reduction, predictive and preventive maintenance practices, including process adjustments to improve yield and defect using FMEA, control
    plan/Six Sigma, applied IPC – A -610 standard for any related PCB board design issue.
  • Directly involve in manual inserting or rework PCB for any designation, process, control/quality issue.

NPI & Process Engineer

Fabtronic Sdn Bhd
08.2016 - 02.2017
  • Responsible in product technical gap analysis (TGA & BOM), analyzing the product characteristic & product setup.
  • Responsible in product execution - fast escalation, problem solving and help needed to strive on the project timeline targeted.
  • Responsible in product forecasting volume, budget and resources for new product introduction.
  • Responsible in product BOM setup using AGILE, Scrum, Microsoft planner and BPMN tools.
  • Responsible in product change setup activity with ECN, ECR , ECO & MCO.
  • Responsible in process flow designation towards the MFG system shop floor readiness.
  • Responsible in product documentation/SPEC update and document control.
  • Responsible in product consolidation material planning throughout capacity/forecasting volume, regards to any product characteristic.
  • Responsible in driving and conducting CAPA/key learning using Lean Six Sigma rules & concept.
  • Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
  • Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
  • Execute daily task for NPI & process in the designation, biological, operation, control, optimization of chemical and physical for SMT & Die Prep process, applied based on IPC – A-610 standard.
  • Directly involve in production improvement activity by applying the defect analysis, 7QC tools/ISHIKAWA method/ FISHBONE method to improve the process & yield in Die PREP operation for process wafer mounting, back grind, laser & mechanical saw,UV cure, pick and place die.

Internship Student

Continental Tyre AS Malaysia Sdn Bhd
01.2016 - 07.2016
  • Exposed and assisted in Control & Drive services to reduce machine downtime and increase
    machine availability.
  • Conducting and practically in IT interface part such as in IPC (industrial PC) management.
  • Execute daily IPC backup and restore (Acronis)/PLC versioning (Version dog).
  • Proficient used of Integrity Control (Solid Core) to protect shop floor IPC with Windows XP OS that is no longer supported by Microsoft.

Education

Bachelor of Technology Engineering - Technology Engineering (Electronic Network Design)

Universiti Malaysia Perlis
Perlis
04.2001 -

Associate of Applied Science - Engineering Physics

Penang Matriculation
Penang
04.2001 -

Skills

    Process improvement

    Data analysis

    Failure analysis

    Manufacturing readiness

    Process documentation

    Project management

    Cross-functional collaboration

Additional Information

COURSES/ SEMINARS/ SKILL ATTENDED

1. Six Sigma Green Belt certificate training by ARGI Management Consultants (2024)

2. Failure Mode Effects Analysis (FMEA) certificate training by OTC Training Centre Sdn Bhd(2017).

3. Statistical Process Control (SPC) certificate training by ARGI Management Consultants (2016).

4. Failure Mode Effects Analysis (FMEA) certificate training by Alpine Reliance (M) Sdn Bhd(2016).

5. NagiOS training by IT Department, Continental Tyre AS Malaysia Sdn. Bhd (2016)

6. Solid Core training by IT Department, Continental Tyre AS Malaysia Sdn. Bhd (2016)

7. LANDesk training by IT Department, Continental Tyre AS Malaysia Sdn. Bhd (2016)

8. Business Partner Access (BPA) training by IT Department, Continental Tyre AS Malaysia Sdn. Bhd (2016)

Timeline

Product Engineer

Inari Semiconductor Labs
07.2024 - 04.2025

NPI Integrator Engineer

Intel Kulim Sdn Bhd
11.2017 - 07.2024

Process Engineer

Nation Gate Solutions (M) Sdn Bhd
02.2017 - 09.2017

NPI & Process Engineer

Fabtronic Sdn Bhd
08.2016 - 02.2017

Internship Student

Continental Tyre AS Malaysia Sdn Bhd
01.2016 - 07.2016

Bachelor of Technology Engineering - Technology Engineering (Electronic Network Design)

Universiti Malaysia Perlis
04.2001 -

Associate of Applied Science - Engineering Physics

Penang Matriculation
04.2001 -

Similar Profiles

CREATE PROFILE
Nur Umirah Binti JohariNPI / Product Engineer