NUR SRI FAVZYLAHONEY SAKUL
NPI Project Manager
Butterworth,07
Summary
A Manager with more than 10 years experience in R&D and Manufacturing Field together with Continuous Improvement & Lean activities. Excellent reputation for resolving problems, building team and improving customer satisfaction. A highly enthusiastic, motivated and able individual seeking to obtain a position in a diverse office environment where can utilize and further enhance skills where not only will it benefit me, but will add great value to the organization as well. A person that can be "plug and play" in any environment. Focused Project Manager adept at planning, directing and maintaining continuous operations in various departments. Experienced in directing manufacturing employees and keeping efficient production in accordance with quality standards. Applying creative and analytical approach to operations for continuous process improvement. Skilled at identifying or anticipating problems and providing solutions. Excels through mentoring, training and empowering team to excel in performance. Successful Continuous Improvement Manager with expertise in developing process improvement solutions resulting in better efficiency, safety and quality. Focused on reducing waste by implementing changes in processing based on lean methodology. Driven to monitor performance improvements by developing metrics and tracking systems.
Overview
11
11
years of professional experience
4
4
years of post-secondary education
Work History
NPI Project Manager
UBCT Sdn Bhd
2 2024 - Current
- Manage the entire life cycle of new product introductions from initial concept to production release
- Lead cross-functional project teams including members from engineering, manufacturing, quality assurance, and marketing
- Develop and maintain project plans, schedules, budgets, and resources to ensure timely completion of projects
- Identify and mitigate risks throughout the project life cycle to minimize impact on scope, schedule, and budget
- Communicate project status, issues, and risks to stakeholders and senior management on a regular basis
- Drive continuous improvement initiatives related to NPI processes and procedures
- Collaborate with design teams to ensure products meet cost, quality, and manufacturability targets
- Ensure compliance with regulatory requirements and industry standards throughout the NPI process
- Coordinate with supply chain management to optimize procurement strategies and minimize lead times
- Foster a culture of teamwork, accountability, and innovation within the project teams
- Developed a comprehensive project plan that outlined the key tasks and milestones for a major consulting project, resulting in the successful completion of the project on time and within budget.
Continuous Improvement Manager
Panduit Pte.Ltd
05.2023 - 07.2024
- Lead plant's CI initiatives designed to eliminate waste and non-value-added activities and improve plant performance
- Ensure that the Plant Manager and plant leadership are aware of Global Supply Chain CI requirements/initiatives
- Lead the planning, development, coordination, support, and execution of high impact (immediate and long term) improvement plans aligned to Corporate objectives and for effective and sustainable cost saving initiatives
- Lead cross-functional Lean and Six Sigma projects to generate high-quality, cost-effective solutions in short periods of time for improvement results that can be leveraged across plants, functions, and product lines
- Invent, design, and implement engineering solutions to complex processing efficiency problems
- Review plant data to identify impact operational opportunities and drive process improvements including time studies, workflow, standard operating procedures, and proposing equipment upgrades
- Work with the Plant Manager and plant leadership in analyzing key performance indicators to make the plants better measure, visualize, analyze, improve, report and implement CI's based upon key performance indicators
- Increase CI (or Operational Excellence) maturity within the plant by acting as a change agent leader in instilling a problem solving and CI culture at each site
- Lead reporting and root-cause analysis
- Lead or coach focused improvement activities and teams to improve results like safety, quality, delivery, cost, etc
- Lead continuous improvement events such as Kaizens, 5S, Kanban, Root Cause, and other CI efforts to solve problems and eliminate production waste
- Facilitate and co-facilitate various CI related workshops and training events
- Ensures that CI training, tools, test practices and resources are available and understood by employees at all levels and are being utilized appropriately and effectively
- Develops and executes a communication plan to support the roll out and education on continuous improvements to the plant
- Coach CI concepts and the process of developing and deploying effective standard work practices to eliminate waste and improve quality across the plants
- Share and reapply proven methods from other locations as appropriate
- Communicate such changes in CI's promptly to all to ensure consistency.
Assistant Product Manager
ViTrox Technologies Sdn. Bhd.
10.2022 - 05.2023
- Successfully completion of NPI with zero escalation & zero scrap
- Successfully ramp-up and smooth transfer to mass production
- Reduce Quality Issue by coordinate Design Review activity with related stakeholders & lead assembly study & functionality test
- Lead Improvement activities for impact operational opportunities & process improvement including time studies, workflow, SOP & equipment upgrades
- Coordinate & lead the root-cause analysis & reports activities with related CFT Members
- Analyze and recommend DFM inputs to CFT Members
- Lead improvement activities to improve results based on QCD evaluation for NPI project by doing DFMEA & PFMEA activity
- Lead continuous improvement activities for current running model & NPI by preparing the design quality requirements from DFM perspective
- Prepare plans for all NPI projects and coordinate with all stakeholders and ensure good quality product is made from the SMT & Backend Lines
- Coordinate with Product Management Team and develop and implement Manufacturing Plan for products
- Assist Manufacturing department and manage communication across all departments
- Provide inputs to the Equipment, Process, Test Engineering Teams on the NPI Process requirements and Test requirements
- Lead to review design change for cost reduction activity
- Ensure compliance to all SOP's and review Work instructions
- Monitor status of all new products and processes and ensure effective execution of projects according to required Customer Required Target Dates
- Owner for on-time ECN Implementations, PFMEA and Control Plan release
- Lead, Train, and Supervise the Engineering Team.
Senior Product Engineer
ViTrox Technologies Sdn. Bhd.
05.2021 - 10.2022
- Study and understand NPI projects or service request requirements from R&D
- Outline design quality requirements from Design For Manufacturing (DFM) perspective
- Review mechanical & PCB drawings with R&D based on DFM requirements
- Establish product assembly procedures and document work instructions
- Lead quality related activities to ensure NPI fulfill quality specification before product transfer to manufacturing
- Lead, investigate and study on mass production quality issues on products
- BOM & Design change Handling
- Understand the fundamental design requirements and concepts of new products or design change on existing products
- Prepare the design quality requirements from DFM perspective and align with R&D team
- Involve in drawing review and DFMEA discussion with R&D team based on DFM requirements to ensure design is right
- Prepare the product assembly procedures and document them into work instructions
- Review and align with R&D and Manufacturing team to finalize the procedures
- Review engineering draft BOM against design documents to ensure BOM accuracy
- Perform BOM login at system for mass production
- Participate in DFMEA meeting to review design risk and propose improvement
- Study and analyze past quality database to prevent similar quality incident in NPI projects
- Understand and study on mass production quality issues
- Understand manufacturing process by aligning with process engineers, QA engineers & test engineers
- Contribute and interact with project team which consists of engineers from different disciplines (Software, Firmware, Circuit, PCB, Mechanical & Test)
- Interface with vendors or suppliers in effective and fair manner (if required)
- Conduct project feasibility study
- Support any other duties assigned by supervisor/manager from time to time.
Senior Engineer
SONY EMCS (M) Sdn Bhd
06.2019 - 04.2021
- Production Engineering for MDR Product
- Coordinate New Model Introduction from design / trial stage until mass production including follow-up outstanding problems
- Handle Management of change (BNE/BNP) implementation
- Study Risk management for electrical & mechanical NMI (FMEA)
- Line and process setup with Manufacturing and Process Eng
- Technical support to production (Board/Set troubleshooting, propose process improvement)
- Investigate of problem & solution (Ijou/SMLD, QR found/QCD, Market Issue)
- Perform failure analysis study for QR defect, Epidemic SMT/Asembly defect & Market quality issues
- Arrangement between design & production
- Electrical and board function confirmation during NMI or whenever software/hardware changes involved
- Handle online Judgement meeting - responsible for coordinating and chairing the meeting
- Confirm circuit diagram and SW sent by designer - Model name / PWB circuit diagram / SW version
- Confirm Overall adjustment items
- Design In house label approval [combi label&QR label]
- Design & approval logistic pallet & slip sheet
- Support Part Approval / Evaluation
- Support Quality & process improvement activity
- Technical support to supplier
- BOM & Design Change Handling.
Senior Design Engineer
SONY EMCS (M) Sdn Bhd
11.2017 - 05.2019
- Panel & Mechanical Design Department for TV Product
- Study O-Cell & LCM cost analysis, new technology, new line-up (inch size; 2k, 4k) introduction by vendor
- Perform & manage evaluation, get feedback from all related team
- Verify specification: transmittance, etc
- Changing point: dimension, mask, CF, etc
- (compare with previous year)
- To plan & discuss development schedule with Project Leader & Model Leader (event, sample quantity & delivery, etc.)
- Discuss reliability test schedule with vendor especially unique test such as vinegar syndrome test, ASG, etc
- To verify IIS (mainly MURA) judgement criteria or limit sample
- Identify O-Cell FOS quality, mainly Mura level & request vendor for optimum action when necessary
- Verify Final Spec before Approval; confirm spec information & data; general, optical, electrical, dimension, packaging, reliability test items, pallet storage, etc
- Audit: Confirm & verify Bonding Process, Inspection, Packaging, Repair, QA check, IQC (PCB thickness check, etc.), Storage (ACF, COF, etc.), Reliability Test Facility, Document Control such as Maintenance Check Sheet, Spec (Akkon Check, Head Flatness-Prescale, etc.).
Senior System Design Engineer
SONY EMCS (M) Sdn Bhd
04.2015 - 11.2017
- System Design Department for Blu-Ray Product
- Designing/drawing as well as maintaining NAND and Crystal portion schematics of the overall system
- Designing and developing the NAND and Crystal portion of the overall PCB of the system (pattern layout)
- Performing thorough NAND signal integrity validations
- Performing burn-in and reliability tests for NAND ICs
- Providing design based support for production during development events
- Liaising/collaborating with SOC vendors/providers regarding NAND and Crystal development and compatibility confirmation
- Liaising/negotiating with NAND and Crystal suppliers for parts issues and price
- Preparing detailed evaluation documents, check sheets and test points reference documents to reduce development lead time
- Expertise in finding the root cause and solve problem such as system hung up, abnormal symptoms and so on issues without delay the project schedule.
System Design Engineer
SONY EMCS (M) Sdn Bhd
03.2013 - 03.2015
- System Design Department for Blu-Ray Product
- Responsible on SoC systems architecture design for BD player model
- Main SoC architecture designer included designing overall system circuit schematic and CAD drawing
- Performing testing and evaluation SoC and Crystal related items such as Power Sequence, Crystal Oscillation, GPIO, and Bootstrap during development stages
- Performing On/Off and reliability tests for SoC
- Providing design based support for production during development events
- Expertise in finding the root cause and solve problem such as system hung up, abnormal symptoms and so on issues without delay the project schedule
- Preparing and improving testing methodology, testing checklist and product specification for new model prototype product
- Liaising and collaborating with SoC, and Crystal vendor to build stable and functional firmware during early state and solve all the software bugs before mass production
- Liaising/negotiating with suppliers for parts and price.
Education
BACHELOR OF SCIENCE (HONS.) INDUSTRIAL PHYSICS (Semiconductor) -
UNIVERSITI TEKNOLOGI MARA
SHAH ALAM 12.2010 - 05.2012
DIPLOMA IN SCIENCE (Physics) -
UNIVERSITI TEKNOLOGI MARA
PAHANG 06.2007 - 05.2010
Skills
Critical thinking and problem solving
Lean Six Sigma
FMEA
Leadership Skills
Flexibility and Adaptability
Analytical Thinking
Project Management
Communication Skills
Change Management
Hardware Troubleshooting
Risk Management
Decision Making
Project planning and development
Document Management
Productivity Improvement
Root Cause Analysis
Cross-Functional Collaboration
Technical understanding
Cost reduction and containment
Personal Information
- Date of Birth: 04/13/89
- Nationality: MALAYSIAN
Languages
BAHASA MALAYSIA
ENGLISH
CHINESE
References
- Elfi Bin Mohd Fauzy, SONY EMCS (M) Sdn Bhd, 0162012470, Elfi.Mohdfauzy@sony.com
- Sam Tan Lui Turk, UBCT Sdn Bhd, +60 18-771 1219
Timeline
Continuous Improvement Manager
Panduit Pte.Ltd
05.2023 - 07.2024
Assistant Product Manager
ViTrox Technologies Sdn. Bhd.
10.2022 - 05.2023
Senior Product Engineer
ViTrox Technologies Sdn. Bhd.
05.2021 - 10.2022
Senior Engineer
SONY EMCS (M) Sdn Bhd
06.2019 - 04.2021
Senior Design Engineer
SONY EMCS (M) Sdn Bhd
11.2017 - 05.2019
Senior System Design Engineer
SONY EMCS (M) Sdn Bhd
04.2015 - 11.2017
System Design Engineer
SONY EMCS (M) Sdn Bhd
03.2013 - 03.2015
BACHELOR OF SCIENCE (HONS.) INDUSTRIAL PHYSICS (Semiconductor) -
UNIVERSITI TEKNOLOGI MARA
12.2010 - 05.2012
DIPLOMA IN SCIENCE (Physics) -
UNIVERSITI TEKNOLOGI MARA
06.2007 - 05.2010
NPI Project Manager
UBCT Sdn Bhd
2 2024 - Current