Nishalini Devi Shager
Petaling Jaya
Summary
Results-orientated individual with progressive career and significant achievements in a FMCG environment. Offering diverse experience across production management, operations, process, production scheduling, continuous improvement, man-management and quality. Seeking to leverage strong leadership skills and expertise to maximise potential, skills and knowledge while meeting the demand of the organisation.
Overview
9
9
years of professional experience
Work History
Operations Analyst
Heineken Malaysia
12.2023 - Current
- Driving the execution & tracking of 5 why analysis and preventive maintenance (PM) schedule.
- Collate periodic data to ensure accuracy in preparation of Monthly Reports (OPI & OPI NONA, product and material losses & product quality).
- Working closely with People Function; responsible for processing & record of staff movements through Snow ticket/MyHR.
- Maintain updated data & documentation for all ISO & HACCP files.
- Perform internal audit with QPA team to support regulatory & internal Audits.
- Coordinate, track & report all people development programs
- Gatekeeper for all of packaging capex project.
Production & Continuous Improvement Engineer
Tyson Foods
11.2022 - 12.2023
- Prioritise and plan products efficiently and effectively to ensure production fulfillments are on time, in full without compromising on food safety and quality.
- Ensure SOP and good manufacturing conditions are in place.
- Managed a team of 200 employees ranging from operators, supervisors and technicians for 2 processing line.
- Monitor employee's overtime cost, consumables and other production related expenses.
- Control and develop all aspects of processing to improve methods and techniques of the production line.
- Assist Plant Manager on improving the processing line.
- Assist Plant manager on the improvement of BOM usage, production input, output and process flow.
- Maintain and improve departmental KPIs such as yield, efficiency, productivity and utilisation.
- Oversee daily production report and analyse the product variance and yield.
- Lead for multiple Continuous Improvement projects for six processing lines.
- Work closely with Operational Excellence team on the implementation of product characteristics in the Redzone System.
- Oversee the overall process which includes the downstream and upstream processes.
- Inspect equipment and systems to identify issues and report problems for repair.
- Conducted (Throughput improvement at processing Line 1 for 60 products) studies to determine the maximum and optimum volume of the products by utalising 6 sigma tools.
- Proficient with SAP system, JD Edwards system and WMS system.
- Work closely with Research and Development department on new product formulation.
- Established new standardised guidelines & SOP for manufacturing team.
- Improvisation to reduce the manpower by using SMED tools for sanitation department.
Production Executive
Tyson Foods
09.2021 - 11.2022
- Embrace people safety as the top priority by reporting abnormality, initiate improvements, ensure SOP is adhered strictly and support safety programs.
- Ensure team members adheres to good manufacturing practice.
- Managed a team of 150 employees ranging from operators, supervisors and technicians for 2 processing line.
- Liaise with other departments (R&D, Maintenance, inventory and Quality) to analyse and minimise on the downtime possibilities.
- Plan daily production report to analyse the product variance and yield.
- Work closely with maintenance and sanitation departments in ensuring all machines are in proper working conditions.
- Operated equipment to exceed production targets.
- Optimised team training and staff development.
- Met schedule using excellent planning and coordination skills.
- Collaborated with team members to achieve target results.
- Work closely with Research and Development department on new product development.
Part Time - Private Home Tutor
Home Tuition
02.2016 - Current
- Collaborated with students to complete homework assignments, identify lagging skills, and correct weaknesses.
- Provided homework assistance for public, private and international syllabus.
- Motivate students towards learning and studying to build self-confidence and reduce fear of failure.
- Supported students with helpful study habits and exam strategies.
- Tutor primary and secondary level subjects (Mathematics, Science, Biology, Chemistry and Physics)
- Enabled underachieving students to reach target attainment levels by providing individualized coaching and activities.
- Taught students remotely using online video chat platform and other delivery channels.
- Met with parents to discuss student progress and address concerns.
Process Engineering Intern
PPG Coatings (M) Sdn Bhd
12.2019 - 03.2020
- In charge of the Quality Management System through the documentation of Quality Work Instruction.
- Monitor the performances of the Horizontal mill equipments.
- Conducted gauge repeatability and reproducibility study to evaluate the precision error of various equipments.
- Design process flow diagrams and process flow map for a solvent recovery project
Education
Bachelor of Engineering - Bachelor of Engineering (Honours) Chemical Engineering
Taylor's University Lakeside Campus
07.2021
Skills
- Quality management systems
- Configuration analysis
- Performance tracking
- Time management and planning
- Performance evaluation
- Value stream mapping
- Health and safety compliance
- Power BI, Microsoft
- Safety protocols
- ISO 22000 certified
- Supply management expertise
- 5S methodology knowledge
- Kaizen and Root Cause Analysis
- Production planning
- Interpersonal and communication
- Continuous improvement
- JDE Edwards
- SAP
- Minitab
- Redzone
- Tutoring expertise
- DMAIC
Accomplishments
- Converted 20 manual packing products into auto-packing products by utilising the chute capacity.
- Improved six processing lines throughput by the modification of machinery from 1.5 metric ton to 1.7 metric ton.
- Improved 35 negative variance loading products into positive variance.
- Strengthened the quality of the ridges on forming products by the modification between the length of the gaps on the Teflon conveyer.
- Introduced palletising automation for 6 processing line.
- Assist on achieving monthly TECO target percentage in the SAP system.
Timeline
Operations Analyst
Heineken Malaysia
12.2023 - Current
Production & Continuous Improvement Engineer
Tyson Foods
11.2022 - 12.2023
Production Executive
Tyson Foods
09.2021 - 11.2022
Process Engineering Intern
PPG Coatings (M) Sdn Bhd
12.2019 - 03.2020
Part Time - Private Home Tutor
Home Tuition
02.2016 - Current
Bachelor of Engineering - Bachelor of Engineering (Honours) Chemical Engineering
Taylor's University Lakeside Campus
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