Muhammad Faiz Bin Bahari
Port Dickson,N.Sembilan
Overview
15
15
years of professional experience
4
4
years of post-secondary education
Work History
Plant Inspector
SGS(M) Sdn Bhd
12.2015 - Current
Hengyuan Refining Company
Port Dickson
07.2016 - 08.2016
- Discuss inspection result with those responsible for products and recommend necessary corrective actions
- Inspect, test, or measure materials, product, installation, or work for conformance to specification
- Monitoring piping, tanks, vessel & equipment, input condition history, corrective action, risk assessment in IMS (Integrity Management System)
- Marks items with details such as grade or acceptance-rejection status
- Record inspection or test data, such as weight, temperature, grades, or moisture content, and quantities inspected or graded
- Analyzed and interpret blueprint, data, manuals, and materials to determine specifications, inspection and testing procedure
- Prepare test or inspection reports describing result, recommendations, or needed repair
- Piping and equipment survey for replacement/repair through visual and NDT which need assessments based on code and standard
- Perform visual for pipeline inspection from refinery to jetty, plan for NDT base on DEP and API570 requirement
- Inspection Involve in pipeline pigging activity and data verification
- Perform maintenance visual inspection for structural, pipe support, platform, pressure vessel, tanks, spring hanger, boiler internal support, refractory inside furnace condition in refinery
- Involve in jetty marine environment inspection such as, jetty pile, platform, beam structures, loading arm, inboard hub, single buoy marine, and underwater pipeline
- Plant equipment inspection such as vessel, heat exchanger, furnace, boiler etc
- Involved in plant or jurisdiction inspection and shutdown works
- Performed through internal and external inspection on DOSH (jurisdiction) registered equipment as per Scheme of Examination (SOE) for Certificate of Fitness renewal (CF)
- Identify possibility of corrosion failure, understand concept of corrosion control options and the suitable to its environment
- (eg: design, material selection, coating selection etc.)
- Produce finding reports once data collected and to apply appropriate monitoring methods on the relevant corrosion degradation mechanism for inspection
- To inspect and justify on the CUI for equipment and piping system and recommend for immediate action to ensure plant or systems integrity
- Manage overall DOSH (jurisdiction) activities for the plant and ensure all DOSH (jurisdiction) will be done within the time given
- Prepare NDT inspection result according to the requirement ASME code and specification, - Mini TA CDU (crude distillation unit) Shell Refining company
- External& Internal Inspection for heat Exchanger, Furnace, Column, P/vessel
- Evaluate data and findings with corrosion specialist for fitness service purpose
- Perform inspection tasks and schedule monitoring programs to assure the mechanical integrity of the equipment
- Determine the corrosion rates, remaining life, and next inspection date for each piping and equipment
- Assure that the minimum preheat and postweld heat treatments are performed in accordance with the qualified welding procedures
- Ensure all NDE results are evaluated and determined to be accepted or rejected, with recommendations to resolve all deficiencies
- Determine the pressure test requirements for pressure vessels after alterations or major repairs, i.e., type of test, test medium, test pressure, test gauges, duration, regulatory requirements and forms
- Assuring that all local jurisdiction regulations are followed, including completing all forms, data sheets, and reports
Welding/Coating Inspector
DANAMIN SDN BHD
11.2015 - 12.2015
- Seconded to PPM
- Project : PSR2 & MG3 TA 2015
- Location/contractor : Petronas Penapisan Melaka, Welding on Piping/Structure/Pressure Vessel
- Material/consumable inspection prior fabrication- Material A106, A335-6 (P11), SSA304L,SS316L,ER309MOL,Inconel 625 etc
- Witness Fit-up, Visual, PWHT, DPT, MPI, PMI, Hardness Test, other NDT and Hydro Test in as Stated in ITP
- Witness WPS and WQT as DOSH requirement
- Repair/ Alteration work of Pressure Vessel, Heat exchanger Tube Sheet, Gasket Surface base on DOSH repair procedure
- Witness Coating, Check surface prep, DFT, Humidity, Painting Coat System
- Report and documentation
- Code and standard: PTS 31.38.01.31-Gen, ASME B31.3, ASME IX, ASME VII, ASME II, ASME V, ASME B16.5
Plant/Welding Inspector
SGS Malaysia, Dickson
08.2015 - 10.2015
- Seconded to Shell
- Project : SRCPD Major Turnaround 2015
- Location/contractor : Shell Refinery Port, Welding on Piping/Pressure Vessel
- Material/consumable inspection prior fabrication- Material A106, A335-6 (P11), A333,A790UNS31803(SS Duplex), SSA304L,SS316L,ER309MOL,Inconel 625 etc
- Witness Fit-up, Visual,PWHT,PMI, Hardness Test, other NDT and Hydro Test in fabrication of piping or alteration work
- Witness WPS and WQT as DOSH requirement
- Repair/ Alteration work of Pressure Vessel, Heat exchanger Tube Sheet, Gasket Surface base on DOSH repair procedure
- Monitor and responsible of all hot work activities by contractors followed as DEP requirements
- Report and documentation
- Code and standard: DEP31.38.01.31-Gen, ASME B31.3, ASME IX, ASME VII, ASME II, ASME V, ASME B16.5
Site Welding Inspector
FMC Welhead Equipment Sdn. Bhd
06.2013 - 07.2015
- Structural/piping/tubing )
- Client : Shell Prelude
- Project : SHELL PRELUDE- Fabrication of Subsea Manifolds and Mudmat Foundation.
Site Welding Inspector (structural)
FMC Welhead Equipment Sdn. Bhd
12.2012 - 06.2013
- Conoco Philips
- Project : COPI SOUTH BELUT- Fabrication of Mudmat Foundations ‘ and FFS for UTH, and Mudmat Foundations with FFS for ‘ the SDU
QC Inspector
Total Dynamic Engineering Sdn Bhd
06.2008 - 12.2012
- Mechanical, NDT )
- Client, Shell Refinery Company (FOM) Port Dickson
- Specialization : Oil and Gas Refining Company ( process plant )
- Work Description : Inspection piping and mechanical( Static equipments)
- Project Involved : 2012 continue Preventive Maintenance Job
- Monitor all piping fabrication quality base on WIR( welding inspection requirement )
- Arrange/perform NDT, fit-up, Hydrotest, PWHT , prepare report and documentation
- Retubing E181A, E181H
- Monitor welding,NDT, PWHT base on approved DOSH and Shell repair procedure
- Monitor tubesheet hole ID and tolerance of tube expanded on tubesheet
- Boiler F3201 and F3202 S.I shutdown
- Monitor NDT on boiler drum/vessel, RV check
- Refractory check on boiler chamber, tube condition (side wall tube, rear wall tube ,superheated tube
- All inspection base on DEP standard
- Arrange DOSH for inspection and Hydro test
- Code Ref :ASME B31.1, DEP 31.22.20.31-Gen
- MTA 2011 Shell Port Dickson as A QC Inspector
- Performed Inspection activity base on Inspection Test Plan(ITP)
- Exchanger E162C, E162D, E196A/B,V3301,E105A/B,E125A/B,E160 and other Shutdown for inspection, Hydrotest ,repair and NDT
- Monitor all inspection activity such as fit-up, visual, NDT, Hydro test base on DEP Standard for all piping works during TA
- Make and submit repair procedure for endorsement for all DOSH items in Shell
- Compile MDR (manufacturer data record)
- Comply to all procedure for each jobs
- Code Ref :ASME VIII, DEP 31.22.20.31-Gen
contractor
Sapura Kencana Torsco Fabrication
, Perak
06.2008 - 07.2008
- Perform Fit-up, Visual, for welding of structural fabrication
- Review RT films, MPI reports, Boroscope, hardness test reports and DC reports
- Witness WQT and WPS for structural/piping/tubing qualification arrange by Kencana
- Witness test panel for blasting and painting guide by procedures
- Witness and conducted WPS and WQT for CRA cladding piping
- Review Kencana NDT reports,PMI, DC reports and documentation
- Code Ref :- FMC SPC, Q SPEC, AWS D1.1., Furnace F201 Renew tube
- Performed Inspection activity base on Inspection Test Plan(ITP)
- Monitor Replica Test, Hardness Test for the old tubes
- Controlled all welding job followed approved WPS and DEP Standard
- Monitor all NDT work such as DPT, RT, PMI and MPI as shell Procedure
- Checked all fitting such as flanges, valves were tighten correctly before perform Hydro test
- Provide inspection activity reporting job progress
- ASME B31.1,ASME VIII
- Documentation and Box-up certificate documents.
SGS MALAYSIA SDN BHD
12.2007 - 06.2008
Engineering Inspector
12.2007 - 01.2008
- Shell Refinery Company (FOM) Port Dickson
- Specialization : Petrochemical Industrial, Petroleum Technical Inspection
- Project Involved : F3202 boiler shutdown, ) :-
- To monitor tube tally
- To monitor NDT team for proper and timely NDT works
- To monitor all fit up work and to monitor all welding work as per requirement
- To witness hydro test
- To review RT Films
- To carry out material inspection
- (Pressure gauges and pressure recorders.)
- Code Ref : ASME B31.1, ASME B31.3, ASME VIII, ASME IX
Radiography interpreter/ RT coordinator
DEP
02.2008 - 01.2008
- To interpret film according, standard
- To Monitor RT team follow procedure
- To submit RT reports following jobs progress.
contractor
Sapura Kencana Torsco Fabrication Yard
Lumut, Perak
- Fabrication manifolds
- Review procedures and all related documents use by KTO for fabrication is approved and up to date with FMC and client requirements
- Ensure all fabrication work meet procedures requirement
- Inspection base on NOI and ITP (monitor, witness ,hold point) such as material inspection, material verification (piece mark cutting), fit-up inspection, welding activity, Dimensional check and etc
- Monitor all fabrication work (structural and pipe) is follow to AFC drawing and up to date for any revision
- Review contractor fabrication reports and documentation
- Submit weekly report
- Witness and verify FAT (Factory Acceptance Test) activities
- QAQC
- Review Kencana QAQC procedures such as NDT procedures, painting & blasting procedures, WPS, DC procedures, consumable control procedures, levelling, EFAT, FAT and etc
- And meets all requirements for production manifolds
- Review RT films, MPI reports, Boroscope, hardness test reports and DC reports
- Witness WQT and WPS for structural/piping/tubing qualification arrange by Kencana
- Witness test panel for blasting and painting guide by procedures
- Witness and conducted WPS and WQT for CRA cladding piping
- Review Kencana NDT reports,PMI, DC reports and documentation
- Perform boroscope inspection on pipe welding root
- Submit QAQC weekly reports to clients(Shell).
- 9.Code References : AWS D1.1, FMC Q,M Spec., API 17D, API 6A, API 1104 &
- DEP 1.5.4 - 37.81.10.32-EPP(structural),
- DEP 37.81.40.31 (pressure containing part)
LRCC COB Boiler Shutdown, Around
10.2010
- Performed Inspection activity base on Inspection Test Plan(ITP)
- Monitor Replica Test, Hardness Test for the old tubes
- Controlled all welding job followed approved WPS and DEP Standard
- Monitor all NDT work such as DPT, RT, PMI and MPI as shell Procedure
- Checked all fitting such as flanges, valves were tighten correctly before perform Hydro test
- Arrange Shell Inspector and reporting job progress
- Documentation and Box-up cert document
- Code Ref :ASME VIII, DEP 31.22.20.31-Gen
- LPG Bullet Tank Vessel Shutdown Maintenance ( V2902 & V2907)
- To arrange NDT team for inspection
- To arrange vessel inspection etc TOFD, MPI, UTTG and DPT
- To monitor Boroscope/ Video Inspection activity
- To submit inspection reports timely
- To report any findings to Shell inspector
- To do material inspection for new item installed
- To follow work progress as per client arrangement
- To complete box-up certificate timely
- To compile all document in data record
- Code Ref :ASME VIII, DEP 31.22.20.31-Gen
- Tank Maintenance T1270,T1251,T1264,T1272,T702,T1111 and etc ( 2008-2010)
- To check and inspect tank cleaning base on DEP
- To arrange tank inspection ex
- MFL, Tank Calb, UTTM and etc
- To check blasting activity
- To submit inspection reports timely
- To monitor all coating and painting work on all splash zone area
- To check all repairing work tally with procedure
- To monitor vacuum test, pontoon Test and Hydro test
- To complete box-up certificate timely
- To compile all document in data record.Code Ref: API 653, DEP 70.51.10.11-Gen
- Amine unit Vessel and Column shut down( Nov-Dis ’08)
- Inspected Pressure Vessel before and after cleaning
- Finding and decision were following ASME IX and API 510
- Job were conducted by inspector
- To monitor all procedure that is related to DOSH for any repair work those require DOSH
- To monitor material inspection
- To monitor NDT team for proper and timely NDT works
- To checked inspection reports timely
- To monitor Hydro Test
- Code Ref :ASME VIII, DEP 31.22.20.31-Gen
- Renew Piping Sour Water line at MVU(~400 joint)
- Prepared and checked all document such as weld map, ISO drawing, Welder Cert, mill cert, WPS and Welder Qualification before start a work
- Control fit-up, visual and request for NDT all welding job
- Monitor inspection progress as per scheduled
- Monitor and checked piping installed following the ISO drawing
- Perform hydro test witnessed by Shell Inspector
- ASME B31.3, DEP 31.38.01.31-Gen
- Major Turn
Education
Diploma - Mechanical Engineering
Politeknik Sultan Salahuddin Abd Aziz Shah
01.2004 - 01.2007
SPM - Science
MRSM Beseri
01.1999 - 01.2000
Skills
Height :172 cmundefined
Additional Information
- CERTIFICATES AND TRAINING , API510 (Pressure Vessel Inspector Cert. No : 64015) API570 (Piping Inspector Cert. No :77135) CSWIP 3.1 Welding Inspector (Cert. No. : 71232) PCN Radiographic Interpreter Level II : ( PCN NO : 303276) Valid NIOSH OGSP and AESP Card.
Timeline
Hengyuan Refining Company
07.2016 - 08.2016
Plant Inspector
SGS(M) Sdn Bhd
12.2015 - Current
Welding/Coating Inspector
DANAMIN SDN BHD
11.2015 - 12.2015
Plant/Welding Inspector
SGS Malaysia, Dickson
08.2015 - 10.2015
Site Welding Inspector
FMC Welhead Equipment Sdn. Bhd
06.2013 - 07.2015
Site Welding Inspector (structural)
FMC Welhead Equipment Sdn. Bhd
12.2012 - 06.2013
LRCC COB Boiler Shutdown, Around
10.2010
QC Inspector
Total Dynamic Engineering Sdn Bhd
06.2008 - 12.2012
contractor
Sapura Kencana Torsco Fabrication
06.2008 - 07.2008
Radiography interpreter/ RT coordinator
DEP
02.2008 - 01.2008
SGS MALAYSIA SDN BHD
12.2007 - 06.2008
Engineering Inspector
12.2007 - 01.2008
Diploma - Mechanical Engineering
Politeknik Sultan Salahuddin Abd Aziz Shah
01.2004 - 01.2007
SPM - Science
MRSM Beseri
01.1999 - 01.2000
contractor
Sapura Kencana Torsco Fabrication Yard
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