MOHD KAMAL BIN MOHD KASIM

Method and Process Manager with extensive experience at ROCA Malaysia Sdn Bhd, focusing on productivity enhancements and process optimization. Proficient in CAD software and adept at leading cross-functional teams to achieve operational excellence. Demonstrated commitment to continuous improvement, resulting in substantial gains in efficiency and quality within manufacturing processes.

• Registered with Institute of Engineer Malaysia (IEM) - Engr. (ID-76036)
• Registered with Board of Engineer Malaysia (BEM) - (ID-97956A)
• Registered with Malaysia Board of Technologists (MBOT) - Professional Technologist (PT22010037)
• Mandate - Membership of Persatuan Pakar Pengajar & Pakar Industri Negara Malaysia.
• Catia V5 Specialist-Mechanical Designer - Dassault (Feiran Group)
• Solidworks - Solidworks Essentials Course (IME CADCAM Training Centre Sdn Bhd).
• Boeing Tool Design Training at Spirit Aero system Wichita, Kansas, USA.
• Altair Hyperworks Finite Element Analysis (FEA) 2023 Course- MARI
• IPC Specialist - Acceptability of Electronic Assemblies (IPC-A-610).
• Internal Audit Certificate by Visual Logic Resource Sdn Bhd (ISO 9001 & ISO 14001).
• QMS Risk Analysis for ISO9001:2015 by Total Performance Advancement Consultancy Sdn Bhd.
• ISO9001:2015 Requirement Training by Total Performance Advancement Consultancy Sdn Bhd.
• ISO14001:2015 Environmental Management Systems.
• ISO45001 Law - Total Performance Advancement Consultancy (TPA-23-48914)
• Scania K-Series BBM Training - Scania Malaysia.
• Certificate in Supervisory Skills Training.
• GD&T Certificate.
• Certificate in operating laser cutting machine – by Advance Pacific Machinery.
• Volvo B13R BBI Training – Volvo Malaysia.
• EHS Management System Training – MRS Management Sdn Bhd (MRS Training Provider)
• Become a Six Sigma Yellow Belt - Linked In Learning- Netcom (CSAM)
• Lean Six Sigma : Analyze Improve and Control Tools – Project Management Institute (PMI)
• Lean Six Sigma: Define and Measure Tools - Project Management Institute (PMI)
• Root Cause Analysis : Getting to the Root of Business Problem - Project Management Institute (PMI)
• Six Sigma White Belt - Linked In Learning- Netcom (CSAM)
• Six sigma foundation - Project Management Institute (PMI)
• Statistic Foundation 1 : The Basics - (NASBA)
• New Manager Foundation - (NASBA)

• Age: 34
• Expected Salary: RM7500 (NEGOTIABLE)
• Ethnicity: Malay
• Gender: Male
• Nationality: Malaysia
• Marital Status: Married
• Religion: Muslim

1. Nidec Precision Malaysia Sdn Bhd

• Modified the data gauge machine for accuracy checks on various hard disk models (New Model Implementation)
• Modified and commissioned air leak machines for different hard disk models, installed, commissioned, and calibrated a new laser checker machine for accuracy checks on various hard disk models
• Designed, installed, and commissioned CNC milling fixtures for new hard disk models in the production line
• Designed a PLC box (sheet metal) for the data gauge machine, used in all data gauge machines in the quality control room

2. Tan Chong Motor Assemblies Sdn Bhd

• Lead fabrication, installation, and commissioning of the new J32U (Serena) model car assembly jig for the Body Shop Plant (new model launch)
• Design a new rotating headlining installation jig for multipurpose model applications
• Manage the design and fabrication of the Assembly Shop Plant racking structure for the new model launch implementation (in-house design and fabrication)
• Manage the design and fabrication of assembly shop tooling for new model launch implementation in the production line (in-house design and fabrication)
• Design a new OG jig stand for implementation in the production line to prevent the OG jig from falling and being damaged
• Lead the Jig Shop Department by coordinating and scheduling all in-house jig and fixture fabrication processes, including sourcing raw materials, monthly fabrication request summaries, fabrication status, and tests and trials in the production line.

3. Spirit Aerosystems Malaysia Sdn Bhd.

• Lead in the fabrication, installation, commissioning, and buy-off of Boeing 737 assembly tooling for Ram Air and Birdcage products at Spirit Malaysia
• Support the operation team in designing shop aids, jigs, and fixtures for the Boeing 737 Ram Air and Birdcage assembly process – process improvement. Lead in fabrication, installation, buy-off, and commissioning of Boeing 737 assembly tooling for the Fwd Entry Door product at Spirit Malaysia
• Support the operation team in designing shop aids, jigs, and fixtures for the Boeing 737 Fwd Entry Door assembly process – process improvement.
• Perform design revisions (revise drawings) and tooling rework activities for the Boeing 737.
• Support rate tooling implementation for the Boeing 737 Birdcage, Keel Beam, and five doors.
• Design rotating trolley for the Boeing 737 door assembly rework process.
• Support the operation team in designing shop aids, jigs, and fixtures for the Boeing 737 doors HPU improvement process.

4. Truckquip Sdn Bhd.

• Design & fabricate NV200 sliding door side mirror holding fixture for NV200 semi-panel conversion project.
• Design & fabricate NV200 sliding door side mirror marking template.
• Design & fabricate a hot wire polystyrene cutting table for the paneling zone.
• Design and fabricate Volvo truck tire lifter – Top Kaizen Winner for TC group.
• Re-layout double deck bus sub-assembly process area to improve the movement of workers and materials for buffer preparation.
• Implement additional hydraulic press machine (prepare proposal and presentation for budget approval) to reduce operator waiting time to bend material.
• Implement a new stacker lifter for lifting bus seats, which can reduce seat installation time and improve ergonomics.
• Implement a live progress monitoring dashboard for the bus fabrication process.
• Implement yearly machinery servicing schedule for all machinery in the cutting zone area (hydraulic bending machine, hydraulic cutting machine, and welding machine).
• Study and propose new floor structure welding jig concept that can be standardized across four bus models – cost reduction and reduced bottleneck time.
• Study and propose a new chassis extension rail jig concept that can be standardized across multiple bus chassis models – cost reduction and reduced bottleneck time.
• Design, fabricate, and implement a new flat table with height gauge measuring equipment.
• Propose and implement new laser cutting machine equipment and facility setup to introduce internal part fabrication process – cost reduction.
• Propose performing a production structure zone re-layout activity – to improve manpower movement and equipment arrangement for better space utilization.

5. Roca Malaysia Sdn Bhd

• Solve the toilet bowl delivery issue for the Singapore customer by performing a production plan analysis, assessing actual production line capacity based on current model yield, and planning for recovery by proposing two additional lines and manpower to increase the production rate to meet the delivery target
• Lead the loss court for the production team to improve yield, and monitor the progress of yield improvement activities to ensure they meet the target
• Create a system for loading and unloading pieces to and from the tunnel kiln for stock monitoring and total weight calculation to identify the gas-saving purpose
• Lead on planning and monitoring the new production line setup & manpower recruitment for new toilet model introduction (Vicenza 150, Vicenza 250, Como-N & Venezia) and make sure production able to produce good pilot pcs for QA certification.

1. Computer Skills  Software  

• Microsoft Office (Excel, Word, PowerPoint, Project) - Advance
• AutoCAD 2010 Solidworks 2015 - Advance
• Catia V5 - Advance
• CypCut (laser cutting machine) - Advance
• Spatial Analyzer (Laser Tracker) - Intermediate

2. Machining Skills

• CO2 Laser Cutting Machine, Fiber Laser Cutting Machine, Conventional Milling Machine, CNC Milling Machine, Surface Grinding Machine, Hydraulic Shearing Machine, Hydraulic Bending Machine.

3. Technical Knowledge

• GD&T
• Jig & Fixture for automotive (Spot Welding Assy jig) and aerospace (Sub-assy jig): Design, assemble, install, and set up for the first production trial.
• Perform tool/part inspection by using Portable Absolute Romer Arm and Laser tracker.
• Tool cycle check and preventive maintenance.
• Tool rework & modification (hands-on).
• Pneumatic Systems (SMC, CKD, FESTO).
• Non-destructive welding test (die penetrant test).

4. Sourcing Skill 

• Open tender for automotive & aerospace new tool design activity – RFQ, price comparison, supplier selection, PO & DO. Normal RFQ for tooling spare parts, the raw materials (steel, rubber, nylon, etc.), and shop aid fabrication.

5. Non-Technical Skills

• An effective person with various management skills and a high sense of responsibility.
• Willing to travel or work overseas as well as willing to work at extended hours.
• Ability to work efficiently under pressure, fast learner, and to work under minimum supervision.

Rajendran Kannappan

Chief Tooling Engineer, 

Spirit AeroSystems Malaysia Sdn Bhd, Pusat Aeroangkasa Antarabangsa Malaysia,

47200 Subang, Selangor Darul Ehsan, Malaysia  

Contact No: 012-3785404  

Email:  rajendran.kannappan@spiritaero.com

Tan Pee Yong

Senior Manager (IE,Tools & Jig)

 Truckquip Sdn Bhd,

Jln 6/3, Kawasan Perindustrian Seri Kembangan, 43300 Seri Kembangan, Selangor

Contact No: 012-2302766

mail:peeyong.tan@tanchonggroup.com