Mithullan Gunasekaran
Wet Process Engineer
Lunas
Summary
Accomplished Process Engineer with more than 4 years enforcing compliance and improving steps in accomplishing goals. Successful and driven individual committed to proactive planning and goal-oriented work.
Overview
5
5
years of professional experience
1
1
Language
Work History
Wet Process Engineer
HOYA ELECTRONICS MALAYSIA
02.2022 - Current
- Conducted in-depth root cause analysis (RCA)
- For process defects using AI microscopy, 5-Whys, and Pareto tools; implemented CAPA measures that reduced defect recurrence by 40%.
- Developed and fine-tuned KPIV parameters
- Through systematic experimentation and data-driven adjustments, achieving a 98% yield on high-priority product lines.
- Generated daily production reports, defect summaries, and yield tracking.
- Enabling clear visibility for management and driving timely decision-making.
- Tested and isolated dip machine issues.
- Maintained cleanroom condition records
- Managed capital projects for the installation of new equipment or modifications to existing systems, ensuring timely completion within budget constraints.
- Conducted statistical studies to correlate environmental variables with defect trends, supporting preventive maintenance.
- On best practices in wet process execution, safety compliance, and troubleshooting; enhanced workforce capability and reducing operator-related defects.
- For recipe parameters, ensuring readiness for ISO and internal audit readiness.
- To align cleaning schedules with upstream/downstream operations, minimizing WIP buildup and ensuring on-time delivery.
- Performed regular inspections and enforced quality control protocols.
- Contributing to compliance with customer specs and internal quality targets.
- Conducted root cause analysis to identify, prioritize and eliminate process losses.
- Designed and executed experiments to identify process improvements, leading to reduced costs and increased efficiency.
- Collaborated with cross-functional teams to improve product quality, resulting in increased customer satisfaction.
- Reduced production downtime by conducting thorough root cause analyses and implementing corrective actions.
- Provided technical support for troubleshooting equipment issues, maintaining plant reliability and minimizing operational disruptions.
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Participated in project reviews to enable ongoing status tracking and reporting.
- Provided technical assistance to production team when issues arose.
- Developed process control strategies for optimizing equipment performance and reducing variability in production output.
- Reviewed processes, identifying areas requiring improvement.
- Optimized manufacturing processes by implementing continuous improvement initiatives and lean methodologies.
- Coached newly hired employees and interns while observing progress and delegating tasks.
- Identified bottlenecks in the production line through capacity analysis studies, increasing overall throughput rates as a result.
- Improved process safety by conducting hazard assessments and implementing risk mitigation measures.
- Created process simulations to test operational outcomes without causing service disruptions.
- Prepared scope of work documentation for use in project planning
- Supported new product development efforts through scale-up activities from pilot-scale testing to full-scale production implementation.
- Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
- Met weekly with team members to discuss project implementations and alleviate any issues.
- Evaluated new technologies and equipment upgrades to enhance overall process capabilities, ensuring market competitiveness.
- Championed and facilitated kaizen events to drive continuous improvement efforts throughout the organization, resulting in a culture of operational excellence.
- Streamlined data collection methods for key process indicators, enabling real-time monitoring of operations performance trends.
- Interfaced with area teams to verify application of technical details.
- Collaborated with maintenance teams on preventive maintenance programs aimed at extending the lifespan of critical equipment components.
- Collaborated with cross-functional teams to troubleshoot production issues and implement corrective actions.
Product Support Engineer Intern
INARI AMERTRON BHD
06.2021 - 01.2022
- Supported product testing and validation.
- Assisted in documentation and reporting of engineering changes.
Education
Bachelor of Mechanical Engineering - Automotive, Honours
University Kuala Lumpur
Foundation - Engineering
University Pertahanan Nasional Malaysia
Skills
Root-cause analysis
Process flow analysis
Team collaboration
Continuous improvement
Cross-functional teamwork
Data analysis
Process mapping
Control systems
Report Generation
Process Modification
Analysis of process flows
Timeline
Wet Process Engineer
HOYA ELECTRONICS MALAYSIA
02.2022 - Current
Product Support Engineer Intern
INARI AMERTRON BHD
06.2021 - 01.2022
Foundation - Engineering
University Pertahanan Nasional Malaysia
Bachelor of Mechanical Engineering - Automotive, Honours
University Kuala Lumpur
References
- Mior Firdaus, 013-501 5914, University Kuala Lumpur
- Yugentharan Manikamvesagan, 0109703112, Hoya Electronics (M) Sdn Bhd
- Hamsewaany, Jegatheseveran, 0125262709, Hoya Electronics (M) Sdn Bhd
LINK
LinkedIn: https://www.linkedin.com/in/mithullan-gunasekaran-54ab57198/