Masnadi Nurafandi Abdullah

Quality Control Technician

* Collaborated with QA Engineers and production teams to improve process quality and reduce defect rates below expected levels.
* Attended daily production meetings to discuss quality issues and implement continuous improvement actions.
* Resolved critical production issues, such as uneven holes during etching process, by recommending technical improvements (e.g., nozzle replacement to prevent inconsistent punching).
* Handled major defect cases (up to 7,000 rejects in a shift from 11pm–3am) by recommending production line stop and initiating maintenance to prevent further losses.
* Ensured all production lines comply with First Piece Approval (FPA) process before mass production. Each product requires 5 first-piece samples for validation.
* Performed dimensional inspections of first-piece samples (e.g., filter model X570 hole specification: 20–27mm tolerance must be strictly maintained).
* Ensured production lines only started after first-piece approval and validation (valid for 3 months unless revised by customer requirement).
* Supported internal and external audits by ensuring all samples and documentation were complete and no missing records.

Incoming Quality Control (IQC)

* Inspected incoming materials from suppliers to ensure compliance with company and industry standards.
* Performed quality checks on stainless steel materials (e.g., brand: Tozhin), inspecting approximately 15,000 units per day.
* Conducted random sampling inspection (around 5 pieces per pack of 1,000 units) to identify defects such as dents, scratches, sharp edges, and surface issues affecting etching processes.
* For materials sourced from China, increased inspection sampling up to 10 pieces per batch due to higher defect rates including uneven color, scratches, roller marks, and sharp edges.

In-Process Quality Control (IPQC)

* Monitored production processes to ensure operators comply with ISO and company quality standards.
* Conducted hourly inspections on production lines (e.g., Dyson filter production) to detect defects such as dents, uneven color, and holes before mass production continues.
* Inspected approximately 20 pieces per pallet (8 boxes per pallet, 10,000 units per box) to ensure consistency and quality.
* Identified critical defects and placed affected pallets on hold for full sorting and re-inspection when necessary.

Outgoing Quality Control (OQC)

* Performed final quality inspection before shipment to customers to ensure products meet required specifications.
* Authorized release of products by issuing approval records when quality standards are met.
* Placed non-conforming products on hold for sorting and corrective action before shipment approval.