Maizal Mohd Hassan
Technologies & Science Management
Seri Kembangan
Summary
With over three decades of diverse industry expertise, bring a wealth of experience in Factory Operations, New Facilities Development, Efficient Process Design, Strategic Planning, Top Quality Assurance, Cost Effectiveness, Great Leadership, Proficient in Driving Automation, Fostering Innovation, and Ensuring Regulatory Compliance. Excel in optimizing processes, enhancing efficiencies, and delivering sustainable growth. A dynamic problem solver, risk identification and control, and great communicator. Committed to driving organizational excellence and exceeding operational objectives, mission, and vision in any role undertake.
Overview
32
32
years of professional experience
6
6
years of post-secondary education
4
4
Certifications
Work History
R&D and Project Manager
Tekuntani Sdn Bhd
1 2022 - Current
- Established New Product and Process Design (R&D and N.P.I) within targeted timeline (100%)
- Managed Project & Operation Start-Up, Budgeting & Costing, Logistic & Supply Chain, Quality & Technical development, Resource and Strategic Planning, and market research.
- Developed and implemented strategic project plans to meet business objectives
- Enhanced overall project success by conducting thorough post-project evaluations and incorporating lessons learned into future efforts
- Met project deadlines without sacrificing build quality or workplace safety
- Coordinated with cross-functional teams to resolve project issues and mitigate risks
Project & Operation Manager
F.A Herbs Sdn Bhd
1 2018 - 1 2022
- Managed New Factory development and Technology Transfer activity.
- Established smooth Day to day Factory Operation in term of Productivity (95%), Cost, Quality, Delivery, Resource, Compliance, Risk, Crisis and Development.
- Performed Automation, Robust manufacturing, Safety Workplace and Healthy environment.
- Performed Stakeholder Relation, Change & Talent Management.
- Accomplished multiple tasks within established timeframes
- Developed and implemented business strategies to achieve business goals and stay competitive
Factory Operation Manager
Continental Tire
01.2017 - 01.2018
- Performed Overall Night Shift Operations.
- Streamline workflow and Improve Productivity in term of Yield (98%), Quality (0 N.C.R), Cost and O.E.E (92%).
- Team development, improve Reporting System & Communication and work safety.
- Managed and motivated employees to be productive and engaged in work
- Planned, created, tested and deployed system life cycle methodology to produce high quality systems to meet and exceed customer expectations
- Reduced operational costs through comprehensive process improvement initiatives and resource management
Project & Operation Manager
HICOM-HBPO Sdn Bhd
01.2013 - 01.2017
- Lead New Factory Development and Technology Transfer
- Manage day to day operation in term of Production Yield (98%), Quality, Delivery, Purchasing, Logistic, Compliance, Cost (30%) and Resource.
- Performed as Q.M.R, Tender & Contract Management and Facility & Maintenance Manager.
- Established Automation and Robust Manufacturing.
- Established in workplace Safety and Improvement Activity.
- Streamlined workflows by identifying bottlenecks in existing systems and proactively addressing these challenges through appropriate solutions implementation
- Reduced waste and pursued revenue development strategies to keep department aligned with sales and profit targets
Production & Maintenance Manager
ClassA (M) Sdn Bhd
01.2011 - 01.2013
- Performed production productivity in term of Utilization (90%), Capacity, Quality, OEE (87%), Cost-down (35%)and Resource.
- Established LEAN manufacturing, Robust and Sustainable Manufacturing.
- Established in workplace Safety and Improvement Activity
- Prepared and reviewed maintenance contracts with external service providers to offer mutually binding agreements
- Enhanced safety standards through regular inspections, staff training, and adherence to OSHA guidelines
- Delegated tasks to carefully selected employees in alignment with resource management goals
Process & Technical Engineer
Entegris (M) Sdn Bhd
01.2009 - 01.2011
- Oversee and improved production Yield (99%), Quality performance and Cost-down initiative (28%)
- Engineered solutions for high tech Cleanroom, SPC and applied engineering.
- Facilitated technology transfer initiatives and collaborated on production layout design
- Established to cost saving initiative and continuous improvement efforts.
- Developed high-quality engineering designs and plans to meet industry standards
- Streamlined processes by automating repetitive tasks, increasing team efficiency and productivity
Technical Advisor & Manager
Takahata Precision (M) Sdn Bhd
01.1992 - 01.2009
- Team members in New Factory Development, Technology Transfer, Project, Applied Engineering, Automation & Robotic and Robust Manufacturing.
- Established Process & layout design, Jigs & Fixture design, Improvement Activity (Quality and Cost), Workplace Safety and compliance.
- Oversee Productivity and improve activity in term of O.E.E (90%), Quality, Maintenance (facility and machinery) and work Safety.
- Performed Internal Auditor (ISO) and Technical Trainer.
- Published technology roadmaps for multi-site facility installation, designing purchasing and installation plans based on customers' budgets and technical needs
- Led technical upgrade projects for clients by working and coordinating with consultants and developers for integrations
Education
Advance Diploma - Industrial Technology (Manufacturing)
01.1996 - 06.1998
DEAN Certificate
- Dean's List,
- Degree Awarded with Honors
Bachelor Degree With Honor - Technology Management
07.2006 - 06.2010
DEAN Certificate
- Dean's List,
- Degree Awarded with Honors
Skills
Teamwork and Collaboration
Process Design & Work-Flow Optimization
Resource & Performance Management
Safety & Compliance Assurance
LEAN & VSM manufacturing
CAPA & HIRARC Development
Leadership and Strategic Management
Strategic Planning
Team & Talent Management
Change Management
Risk & Crisis Management
Technical & Project Management
Tendering & Contract Management
Stake Holder & Customer Relationship
Time management abilities
Teamwork and Collaboration
Certification
ISO/EMS14001 LEAD AUDITOR (3rd PARTY AUDITOR): Obtained in June 2011. 3 Month Training to certify students as third-party auditors (lead auditors) in ISO/EMS14001 – Environmental Management System.
Career Achievements
- PROCESS DESIGNED, COSTING AND TECHNOLOGY TRANSFER: Efficient Process Design and Costing, Spearheaded seamless technology transfer to New Factory across Malaysia and from Malaysia to Overseas Plants including Thailand, Vietnam, China, India, and US. Orchestrating inclusive planning and execution while ensuring compliance and skill development for sustainable growth.
- NEW FACTORY DEVELOPMENT AND START-UP OPERATIONS: Pioneered the successful launch of New Factory Operations across diverse industries, driving operational excellence and innovation in Plastic Injection Molding (Electronic, Military, Medical, and Automotive), Tooling (Tool and Die), Automotive (PROTON, BMW, MAZDA, VOLKSWAGEN, PORSCHE & MERCEDES), Chemical and Herbs (Cosmetic, BodyCare, healthcare, and Food) to meet evolving market and economy demand.
- PROCESS OEE, YIELD AND PRODUCTIVITY: Led strategy Process Design in terms of Cost, Quality & Productivity, Risk and Contingency Plan, Resources, Demand & Capacity, Multifunction & Flexibility, Supply Chain & Logistic, Internal & External Support, and Industrial relations.
- CERTIFICATION, LICENSES & GOVERNMENT GRANT ACQUISITION: Drove initiative and aligned business operations to meet ISO Standard, Certifications required, Business license & Manufacturing licenses, and eligibility to apply for Government Grant initiative.
- MULTIFACETED LEADERSHIP ROLES: Demonstrated exemplary Leadership Character, Attitude, and Decision Making as Factory Operation Manager, QMR, Quality & Regulatory Manager, Safety & Health Officer, to ensure Operational Efficiency, Top-Tier Quality, Safe and Healthy Work Environment, Cost Effective, Team-Work, and Well-Being across the Organizations.
Timeline
Factory Operation Manager - Continental Tire
01.2017 - 01.2018
Project & Operation Manager - HICOM-HBPO Sdn Bhd
01.2013 - 01.2017
Production & Maintenance Manager - ClassA (M) Sdn Bhd
01.2011 - 01.2013
Process & Technical Engineer - Entegris (M) Sdn Bhd
01.2009 - 01.2011
UNIVERSITI TERBUKA MALAYSIA (OUM) - Bachelor Degree With Honor , Technology Management
07.2006 - 06.2010
GERMAN MALAYSIA INSTITUTE (GMI) - Advance Diploma , Industrial Technology (Manufacturing)
01.1996 - 06.1998
Technical Advisor & Manager - Takahata Precision (M) Sdn Bhd
01.1992 - 01.2009
R&D and Project Manager - Tekuntani Sdn Bhd
1 2022 - Current
Project & Operation Manager - F.A Herbs Sdn Bhd
1 2018 - 1 2022