Summary
Overview
Work History
Education
Skills
Personal Information
Projects
Timeline
Generic
MAHIPAL REDDY  CHALLA

MAHIPAL REDDY CHALLA

ENGINEERING MANAGER
Kuala Lumpur

Summary

Seeking a dynamic environment that fosters continuous learning and creativity, provides exposure to new ideas, and supports both personal and professional growth.

With over 13 years of industrial experience, I am an accomplished Engineering Manager with a proven track record in the automotive industry. Expertise includes Failure Mode and Effects Analysis (FMEA), Root Cause Failure Analysis (RCFA), electrical and mechanical operations, troubleshooting, and plant optimization as a Reliability Excellence owner.

Focused on sustainable growth through renewable energy, successfully Completed a 3 MW rooftop solar system design and installation project in 2021. With a Bachelor of Technology in Electronics & Communications Engineering, I am a strong operations professional committed to meeting organizational expectations by effectively utilizing available resources.

I am recognized for my quick learning abilities, high adaptability, innovation, and results-oriented approach. My strong leadership experience and proven ability to manage teams are supported by my excellent communication and interpersonal skills, as well as my capacity to swiftly adapt to new environments and challenges.

Overview

13
13
years of professional experience

Work History

Engineering Manager

GOODYEAR MALAYSIA BERHAD
2 2022 - Current
  • Owner of the Reliability Excellence Practice, responsible for driving improvements and managing change to elevate the engineering team to world-class standards across various competencies. These include lubrication management, preventive and predictive maintenance, spare parts management, cost management, zero breakdown initiatives, and continuous skill development.
  • Accountable for project management with oversight of an average $5M CAPEX annually. Possesses extensive expertise in facilities management, covering all utilities such as boilers, compressors, HVAC systems, and nitrogen, as well as energy management.
  • Enhanced overall plant safety by implementing stringent safety protocols, Life saving practices and conducting regular audits.
  • Achieved a reduction in plant breakdowns to below 0.8% and cut engineering operations costs by over 30% within two years.
  • Established workplace organization (WPO) in the engineering store, completed annual inventory counts, and reduced inventory count variance through the implementation of SAP work orders, CCTV monitoring, and daily cycle counts.

PROJECT & FACILITIES MANAGER

GOODYEAR MALAYSIA BERHAD
08.2019 - 01.2022

Responsible for overseeing operations in the power house, including high-pressure boilers, air compressors, 33KV,2.4KV Substations, cooling towers, ventilation and refrigeration equipment, generators, and other related machinery typically found in an industrial plant power house.

Key achievements include the successful completion of a 3 MW rooftop solar system, the design and installation of a centrifugal compressor, an upgrade from HFE to CFE extruder, and the implementation of a new carbon black loading system. I also reduced full plant electrical consumption from 98,000 kWh/day to 75,000 kWh/day.

My role involves providing support, direction, and ensuring the reliable operation of primary systems within the facility. I manage the installation of plant engineering equipment and projects to support manufacturing operations, oversee day-to-day management and coordination of major plant and facility construction, installation, upgrades, and expansions, with a strong emphasis on safety, quality, maintenance, production, and security.

Additionally, I oversee the design, layout, and estimation for various construction and engineering projects to advance energy business objectives, while maintaining confidentiality regarding Goodyear specifications and technical information.

ASSISTANT MANAGER FACILITIES

GOODYEAR MALAYSIA BERHAD
09.2016 - 08.2019

Coordinated all maintenance activities for the powerhouse and facilities equipment in collaboration with the powerhouse coordinator. Responsible for developing, planning, and scheduling preventive maintenance programs, ensuring adherence to established plans, procedures, and schedules based on superior targets.

Ensure that all regular inspections and audits of maintenance and operational activities in the powerhouse and facilities are completed accurately and on schedule. Assist with troubleshooting, major repairs, modifications, and upgrading/modernization of equipment within the powerhouse and facilities.

Support the superior in ensuring all equipment remains in safe operating condition, eliminating safety hazards, and maintaining good housekeeping practices in the powerhouse and associated work areas. Ensure that the team maintains all facilities equipment, including power vehicles and air-conditioning systems, in the most cost-efficient manner.

Establish career development plans, goals, and objectives for each direct report to foster continuous improvement in both individual and team performance.

Key accomplishments include the successful installation of VFDs for factory water pumps, cooling towers, hydraulic and ejector pumps, and centralized chiller optimization. Additionally, I installed a 10-ton fire tube boiler and increased its efficiency from 84% to 92%.

Powerhouse & Facilities Engineer (Contract)

Goodyear Malaysia berhad
08.2013 - 08.2016
  • Coordinate all maintenance activities for the powerhouse and facilities equipment in conjunction with the powerhouse coordinator. Develop, plan, and schedule preventive maintenance programs, ensuring compliance with established plans, procedures, and schedules to meet superior targets.

    Achieved zero steam drops and zero electricity failures over 2.5 years of powerhouse operation. Contributed to the design and installation of a 2.4 kV substation and facilitated the replacement of oil-type transformers with dry-type transformers. Installed high-efficiency boiler feed pumps, factory water pumps, and cooling water pumps. Additionally, played a key role in the design and installation of a new wastewater treatment plant and sewerage plant.

PLC Programming & SCADA engineer

Revival soft technologies Pvt Ltd.
05.2011 - 02.2013
  • Work with various PLC technologies and develop and update existing code for the equipment
  • Provide and specify the equipment and hardware specifications required in the process of programming
  • Assist in checking the Input and Output check points for the developed programs and making corrections in them if any
  • Fixing troubleshoot problems in the systems, and the enhancements that support systems
  • Make sure that end users are comfortable using the developed systems, assist them in using the systems.

Education

Certified Energy Manager -

BACHELOR OF TECHNOLOGY- Electronics & Communication Engineering -

Jawaharlal Nehru Technological University Hyderabad
04.2011

INTERMEDIATE EDUCATION -

SVS Junior College, Warangal, Hyderabad
05.2007

SECONDARY EDUCATION - undefined

AGV High School, Huzurabad, Hyderabad

Automation Engineer From TECHNOCRAT AUTOMATION -

Skills

Reliability Centered Maintenance

Continuous Improvement

Field Operations

Manufacturing Process Improvement

Engineering Design

Project Management

Strategic Planning

Technology Integration

SAP PM Module

Quality Management

Energy Efficiency

Preventive Maintenance

Contractor Management

Personal Information

Marital Status: Married

Projects

  • 3MW Roof Top Solar system installation, Energy saving project and Green Technology.
  • MESNAC Carbon Black loading system for Mixers
  • 8X10" Extruder upgrade from HFE TO CFE
  • Installation of 33KV, 2.4KV New substation including new Transformers & switchgears
  • Upgraded obsoleted control system, main control control panels for multiple machinery.
  • Design & installation of new centrifugal & Screw compressors
  • Installation of 10 TON Fire Tube Boiler with economizer .
  • Upgrade Full Plant Fire Protection system including new fire tanks, new fire pumps Installation.



Timeline

PROJECT & FACILITIES MANAGER

GOODYEAR MALAYSIA BERHAD
08.2019 - 01.2022

ASSISTANT MANAGER FACILITIES

GOODYEAR MALAYSIA BERHAD
09.2016 - 08.2019

Powerhouse & Facilities Engineer (Contract)

Goodyear Malaysia berhad
08.2013 - 08.2016

PLC Programming & SCADA engineer

Revival soft technologies Pvt Ltd.
05.2011 - 02.2013

Engineering Manager

GOODYEAR MALAYSIA BERHAD
2 2022 - Current

Certified Energy Manager -

BACHELOR OF TECHNOLOGY- Electronics & Communication Engineering -

Jawaharlal Nehru Technological University Hyderabad

INTERMEDIATE EDUCATION -

SVS Junior College, Warangal, Hyderabad

SECONDARY EDUCATION - undefined

AGV High School, Huzurabad, Hyderabad

Automation Engineer From TECHNOCRAT AUTOMATION -

MAHIPAL REDDY CHALLAENGINEERING MANAGER