Logeswaran R Segaran
Senior Maintenance Engineer
Ayer Keroh, Melaka
Summary
Dynamic Senior Maintenance Engineer with a proven track record at Ansell NP, excelling in predictive maintenance and energy management. Achieved significant cost reductions through innovative workflow automation and mentored junior engineers, fostering a culture of continuous improvement. Strong technical troubleshooting skills combined with effective teamwork drive operational excellence and equipment reliability.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Senior Maintenance Engineer
Ansell NP
08.2023 - Current
- Streamlined workflow processes by automating repetitive tasks and integrating advanced technologies into daily operations.
- Championed energy conservation initiatives resulting in reduced utility costs without compromising facility functionality or productivity levels.
- Coordinated major shutdowns effectively minimizing production interruptions while maximizing equipment availability post-maintenance events.
- Proactively addressed emerging issues through close monitoring of relevant industry trends and technological advancements.
- Optimized equipment efficiency by implementing preventive and predictive maintenance programs.
- Mentored junior engineers in best practices for troubleshooting techniques, fostering an environment of continuous learning within the department.
- Conducted regular audits of equipment condition, initiating repairs or replacements as required to maintain optimal asset health.
- Managed multi-million-dollar budgets, ensuring cost-effective allocation of resources while maintaining high-quality standards.
- CAPEX/ OPEX management for continuous improvement
- Reported issues to property manager so effective resolutions could be put into place.
- Executed tasks within time and budget constraints.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Managed CAPEX budgets totaling more than RM 5 million across 20+ projects, ensuring timely delivery and cost-effective implementation
Maintenance Engineer
Ansell NP
04.2022 - 07.2023
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Established maintenance schedules to ensure timely completion of all required tasks while minimizing disruptions to operations.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Investigated and corrected mechanical problems with machinery.
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Collaborated with engineering team to design modifications that improved equipment performance and reliability.
- Organized and directed maintenance shutdowns and startups.
- Performed troubleshooting and repair for complex electrical equipment.
- Reducing machine downtime below than 1%
Automation Project Engineer
WISTRON Technology (Malaysia) Sdn Bhd
04.2021 - 04.2022
- Enhanced product quality by optimizing automated inspection processes and machine vision systems.
- Coordinated with external partners, including suppliers and manufacturers, to ensure smooth integration of new components into existing systems.
- Provided technical support and troubleshooting expertise for automation systems, minimizing downtime and ensuring continuous production.
- Scheduled and performed preventive maintenance for robots and automated machinery to maintain operational efficiency.
- Ensured proper implementation of Electrostatic Discharge (ESD) protection at all workstations to maintain product quality and reliability.
- Participated in multiple automation projects aimed at increasing production line productivity and process efficiency.
- Manage group of technician on executing planned project plan
Mechanical Engineer
Comintel Green Technology Sdn Bhd
07.2019 - 03.2021
- Developed engineering solutions for complex technical issues, improving overall system performance and reliability.
- Supported enhancement of the power plant preventive maintenance plan to reduce downtime and optimize operations.
- Improved synthetic gas engine performance by implementing a scheduled maintenance strategy.
- Standardized material specifications to reduce material waiting time and improve supply chain efficiency.
- Upgraded pyrolysis system to increase gas generation efficiency for internal combustion (IC) engines, contributing to stable energy output to the grid.
- Assisted in annual maintenance and inspection of step-up transformers (415V to 11kV), ensuring compliance with safety and operational standards.
- Modified synthetic gas pipelines and installed advanced instrumentation for better process control and monitoring.
- Supported maintenance and system improvements of Wet Electrostatic Precipitator (WESP, 33kV), resulting in enhanced gas quality and environmental compliance
Intern
Oriental Food Industry
07.2018 - 09.2018
- Analyzed technical problems and collaborated with cross-functional teams to develop effective solutions.
- Gained hands-on experience with various software tools, improving proficiency and expanding technical capabilities.
- Developed a preventive maintenance plan for high-speed printers to improve reliability and reduce downtime.
- Set up new machines in accordance with ISO standards and standard operating procedures (SOPs), ensuring compliance and operational readiness
Technician
CTRM Aero Composites Sdn Bhd
02.2015 - 09.2015
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Performed troubleshooting and diagnostics on malfunctioning equipment and tools; identified and repaired defects to minimize downtime.
- Fabricated new tools based on customer requirements and production needs, ensuring precision and usability.
- Prepared documentation and reports in alignment with the Preventive Maintenance (PM) plan.
- Assisted engineers in updating tool drawings and technical documentation to reflect design changes and improvements
Operations Controller
Lum Mah Sdn Bhd
05.2014 - 07.2014
- Followed detailed instructions to operate machines with accuracy and produce quality products.
- Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
- Set up and adjusted equipment and properly configured machines for daily operation.
- Set up and ran machinery to produce exceptional products for industrial needs.
Internship
Top Master Engineering Works Sdn Bhd
07.2013 - 01.2014
- Supported staff in daily operations, helping reduce workload and enabling focus on high-priority tasks.
- Gained practical industry experience by applying academic concepts to real-world engineering and technical scenarios.
- Participated in the MRT Line 1 rail project, contributing to tasks related to project support and technical execution.
- Explored and evaluated new technologies and methods to improve workflow efficiency and streamline processes.
- Gained hands-on experience with both traditional and advanced milling and lathe machines.
- Learned to plan and execute fabrication work based on customer requirements and specifications.
- Assisted the manager in developing and implementing improvement plans aligned with customer feedback and expectations.
Operation Controller
Smart Glove Sdn Bhd
12.2010 - 03.2011
- Maintained a safe working environment by enforcing strict compliance with safety protocols and industry regulations.
- Trained and mentored new operators, sharing best practices and fostering a culture of safety, teamwork, and continuous improvement.
- Stayed up-to-date with industry standards and procedures to ensure safe and efficient equipment setup and operation.
- Consistently achieved or exceeded performance targets while upholding high standards in health, safety, and environmental compliance.
Education
Bachelor of Science - Engineering
Universiti Tun Hussein Onn Malaysia (UTHM)
Johor 04.2001 -
Skills
Mechanical systems
Certification
CePBFO - Certified Environmental Professionals in Bag Filter Operation
Timeline
CePBFO - Certified Environmental Professionals in Bag Filter Operation
08-2025
Senior Maintenance Engineer
Ansell NP
08.2023 - Current
Maintenance Engineer
Ansell NP
04.2022 - 07.2023
Automation Project Engineer
WISTRON Technology (Malaysia) Sdn Bhd
04.2021 - 04.2022
Mechanical Engineer
Comintel Green Technology Sdn Bhd
07.2019 - 03.2021
Intern
Oriental Food Industry
07.2018 - 09.2018
Technician
CTRM Aero Composites Sdn Bhd
02.2015 - 09.2015
Operations Controller
Lum Mah Sdn Bhd
05.2014 - 07.2014
Internship
Top Master Engineering Works Sdn Bhd
07.2013 - 01.2014
Operation Controller
Smart Glove Sdn Bhd
12.2010 - 03.2011
Bachelor of Science - Engineering
Universiti Tun Hussein Onn Malaysia (UTHM)
04.2001 -
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