Logeswaran R Segaran
Senior Maintenance Engineer
Ayer Keroh, Melaka
Summary
Dynamic Senior Maintenance Engineer with a proven track record at Ansell NP, excelling in predictive maintenance and energy management. Achieved significant cost reductions through innovative workflow automation and mentored junior engineers, fostering a culture of continuous improvement. Strong technical troubleshooting skills combined with effective teamwork drive operational excellence and equipment reliability.
Overview
6
6
years of professional experience
1
1
Certification
Work History
Senior Maintenance Engineer
Ansell NP
08.2023 - Current
- Streamlined workflow processes by automating repetitive tasks and integrating advanced technologies into daily operations.
- Championed energy conservation initiatives resulting in reduced utility costs without compromising facility functionality or productivity levels.
- Coordinated major shutdowns effectively minimizing production interruptions while maximizing equipment availability post-maintenance events.
- Proactively addressed emerging issues through close monitoring of relevant industry trends and technological advancements.
- Optimized equipment efficiency by implementing preventive and predictive maintenance programs.
- Mentored junior engineers in best practices for troubleshooting techniques, fostering an environment of continuous learning within the department.
- Conducted regular audits of equipment condition, initiating repairs or replacements as required to maintain optimal asset health.
- Managed multi-million-dollar budgets, ensuring cost-effective allocation of resources while maintaining high-quality standards.
- CAPEX/ OPEX management for continuous improvement
- Reported issues to property manager so effective resolutions could be put into place.
- Executed tasks within time and budget constraints.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Managed CAPEX budgets totaling more than RM 5 million across 20+ projects, ensuring timely delivery and cost-effective implementation
Maintenance Engineer
Ansell NP
04.2022 - 07.2023
- Reduced downtime through efficient troubleshooting and root cause analysis of equipment failures.
- Performed root cause failure analysis on critical equipment, leading to more effective preventative measures.
- Maintained strong relationships with vendors and suppliers, securing high-quality parts at competitive prices for the company.
- Cleaned and lubricated parts to keep equipment operating at peak performance.
- Documented maintenance activities and confirmed compliance with relevant regulations.
- Enhanced safety standards by conducting regular inspections, identifying hazards, and recommending corrective actions.
- Reviewed technical documentation to complete equipment maintenance and repair.
- Established maintenance schedules to ensure timely completion of all required tasks while minimizing disruptions to operations.
- Optimized spare parts inventory management for cost reduction and increased availability.
- Investigated and corrected mechanical problems with machinery.
- Improved equipment reliability by implementing preventive and predictive maintenance programs.
- Collaborated with engineering team to design modifications that improved equipment performance and reliability.
- Organized and directed maintenance shutdowns and startups.
- Performed troubleshooting and repair for complex electrical equipment.
- Reducing machine downtime below than 1%
Automation Project Engineer
WISTRON Technology (Malaysia) Sdn Bhd
04.2021 - 04.2022
- Enhanced product quality by optimizing automated inspection processes and machine vision systems.
- Coordinated with external partners, including suppliers and manufacturers, to ensure smooth integration of new components into existing systems.
- Provided technical support and troubleshooting expertise for automation systems, minimizing downtime and ensuring continuous production.
- Scheduled and performed preventive maintenance for robots and automated machinery to maintain operational efficiency.
- Ensured proper implementation of Electrostatic Discharge (ESD) protection at all workstations to maintain product quality and reliability.
- Participated in multiple automation projects aimed at increasing production line productivity and process efficiency.
- Manage group of technician on executing planned project plan
Mechanical Engineer
Comintel Green Technology Sdn Bhd
07.2019 - 03.2021
- Developed engineering solutions for complex technical issues, improving overall system performance and reliability.
- Supported enhancement of the power plant preventive maintenance plan to reduce downtime and optimize operations.
- Improved synthetic gas engine performance by implementing a scheduled maintenance strategy.
- Standardized material specifications to reduce material waiting time and improve supply chain efficiency.
- Upgraded pyrolysis system to increase gas generation efficiency for internal combustion (IC) engines, contributing to stable energy output to the grid.
- Assisted in annual maintenance and inspection of step-up transformers (415V to 11kV), ensuring compliance with safety and operational standards.
- Modified synthetic gas pipelines and installed advanced instrumentation for better process control and monitoring.
- Supported maintenance and system improvements of Wet Electrostatic Precipitator (WESP, 33kV), resulting in enhanced gas quality and environmental compliance
Intern
Oriental Food Industry
07.2018 - 09.2018
- Analyzed technical problems and collaborated with cross-functional teams to develop effective solutions.
- Gained hands-on experience with various software tools, improving proficiency and expanding technical capabilities.
- Developed a preventive maintenance plan for high-speed printers to improve reliability and reduce downtime.
- Set up new machines in accordance with ISO standards and standard operating procedures (SOPs), ensuring compliance and operational readiness
Technician
CTRM Aero Composites Sdn Bhd
02.2015 - 09.2015
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Performed troubleshooting and diagnostics on malfunctioning equipment and tools; identified and repaired defects to minimize downtime.
- Fabricated new tools based on customer requirements and production needs, ensuring precision and usability.
- Prepared documentation and reports in alignment with the Preventive Maintenance (PM) plan.
- Assisted engineers in updating tool drawings and technical documentation to reflect design changes and improvements
Operations Controller
Lum Mah Sdn Bhd
05.2014 - 07.2014
- Followed detailed instructions to operate machines with accuracy and produce quality products.
- Loaded raw materials into machines and unloaded finished products to keep manufacturing process running smoothly.
- Set up and adjusted equipment and properly configured machines for daily operation.
- Set up and ran machinery to produce exceptional products for industrial needs.
Internship
Top Master Engineering Works Sdn Bhd
07.2013 - 01.2014
- Supported staff in daily operations, helping reduce workload and enabling focus on high-priority tasks.
- Gained practical industry experience by applying academic concepts to real-world engineering and technical scenarios.
- Participated in the MRT Line 1 rail project, contributing to tasks related to project support and technical execution.
- Explored and evaluated new technologies and methods to improve workflow efficiency and streamline processes.
- Gained hands-on experience with both traditional and advanced milling and lathe machines.
- Learned to plan and execute fabrication work based on customer requirements and specifications.
- Assisted the manager in developing and implementing improvement plans aligned with customer feedback and expectations.
Operation Controller
Smart Glove Sdn Bhd
12.2010 - 03.2011
- Maintained a safe working environment by enforcing strict compliance with safety protocols and industry regulations.
- Trained and mentored new operators, sharing best practices and fostering a culture of safety, teamwork, and continuous improvement.
- Stayed up-to-date with industry standards and procedures to ensure safe and efficient equipment setup and operation.
- Consistently achieved or exceeded performance targets while upholding high standards in health, safety, and environmental compliance.
Education
Bachelor of Science - Engineering
Universiti Tun Hussein Onn Malaysia (UTHM)
Johor 04.2001 -
Skills
Mechanical systems
Predictive maintenance
Industrial safety
Energy management
Hydraulic systems
Welding techniques
Pneumatic systems
Reliability engineering
Environmental compliance
Technical troubleshooting
Pump maintenance
Data collection
Scheduling
Continuous improvement
Teamwork
Mechanical repair
Willing to learn
Organizational skills
Safety management
Certification
CePBFO - Certified Environmental Professionals in Bag Filter Operation
Timeline
CePBFO - Certified Environmental Professionals in Bag Filter Operation
08-2025
Senior Maintenance Engineer
Ansell NP
08.2023 - Current
Maintenance Engineer
Ansell NP
04.2022 - 07.2023
Automation Project Engineer
WISTRON Technology (Malaysia) Sdn Bhd
04.2021 - 04.2022
Mechanical Engineer
Comintel Green Technology Sdn Bhd
07.2019 - 03.2021
Intern
Oriental Food Industry
07.2018 - 09.2018
Technician
CTRM Aero Composites Sdn Bhd
02.2015 - 09.2015
Operations Controller
Lum Mah Sdn Bhd
05.2014 - 07.2014
Internship
Top Master Engineering Works Sdn Bhd
07.2013 - 01.2014
Operation Controller
Smart Glove Sdn Bhd
12.2010 - 03.2011
Bachelor of Science - Engineering
Universiti Tun Hussein Onn Malaysia (UTHM)
04.2001 -