LINGESWARAN TANASINGAM

• Production Senior Team Leader
• Direct daily production operations, including manpower allocation, shift scheduling,overtime and task delegation for the technician team.
• Generate and manage critical monthly reports(KPI Tracking , MIV,GRCC,Hardware), Spearhead toolbox meetings, risk assessments, On-the-Job Training (OJT), and the continuous improvement of Standard Operating Procedures (SOPs), Power BI, Work in progress (WIP)
• Receive new and ad-hoc product orders from customer and communicate to production team,Inventory and FIFO ( First-in-First-Out ) control management.
• Ensure swift rectification of equipment failures to minimize downtime, optimize efficiency,and guarantee supply continuity.
• Control gas filling processes utilizing SCADA systems,setting and adjusting setpoints in strict accordance with Management of Change (MOC) protocols
• Increased workplace safety, conducting thorough hazard assessments and implementing corrective actions.
• Execute the filling mix of inert, Dopant, and Etchant gases to customer specifications and control limit COAs, performing rigorous visual inspections and high-pressure testing.
• Perform plant-wide safety inspections,maintain fire emergency equipment, and uphold rigorous 6S housekeeping standards.
• EIS (PRV,Torque wrench,Limit Switch, vacuum pump and etc equipment service and calibration.
• Trained new team members on equipment operation, safety protocols, and company policies, fostering a skilled workforce.
• increased workplace safety, conducting thorough hazard assessments and implementing corrective action.
• Monitored inventory levels, ensuring adequate stock of raw materials and consumables for uninterrupted production operations.
• Implemented safety protocols, significantly reducing workplace accidents and promoting culture of safety.
• Troubleshot equipment malfunctions quickly to minimize disruptions in production schedules.
• LAB Analysis and Quality Control
• Analysis of product cylinders Pure and Mix Gas and Handling Raw Material.
• Improved product quality with meticulous monitoring of manufacturing parameters and adherence to specifications and performing routine inspections of products against established standards.
• CIF3 (Chlorine Trifluoride Disposal Project) @ HCDS (Hexachlorodisilane)
• Side project other than normal operation help to set up a new temporary disposal cabinet
• Gas is very dangerous (highly oxidizing, corrosive and toxic), handle this crucial disposal project.
• Transfer HCDS Canister is contained in a chemical drum with vermiculite
• N2O Process Plant
• Managed the safe replenishment of chemical storage drums at the wastewater plant using specialized motor pumps, securing lines with heavy-duty clamps to prevent splashing and chemical exposure.
• Reliable and safety-focused Chemical Process Plant with experience running high-temperature reactor plants and handling hazardous chemicals. Skilled in reading PLC panels, using P&IDs, and fixing process faults quickly.
• Equipment: Reactors, Melters, 3-Stage Gas Compressors, Gas Dryers, Scrubbers.
• Chemicals: Ammonium Nitrate, Sodium Hydroxide (NaOH), Potassium Permanganate (KMnO4).
• Controls: PLC Panels, Pressure Transmitters, Rotameters, P&IDs.
• Safety: High-risk PPE, Lock-Out/Tag-Out (LOTO), Emergency Response (OCAP).
• Plant Operations & Process Control
• Started up and shut down the plant safely, heating the reactor core.
• Monitored automated liquid injections via PLC control panels and hourly sight-glass checks.
• Operated gas compressors and dryers to safely fill medical-grade storage tanks.
• Regenerated gas dryer columns using high-temperature Nitrogen loops. Chemical Handling & Safety
• Mixed and transferred corrosive Sodium Hydroxide (NaOH) and oxidizing chemicals daily.
• Checked chemical density using areometers to maintain exact process targets.
• Topped up chemical storage drums using motor pumps while following strict spill-prevention steps.
• Wore specialized PPE (Nomex uniform, face shield, respirator, heat apron) for all hazardous tasks.
• Troubleshooting & Maintenance
• Checked red-tagged Elements Important for Safety (EIS) daily to ensure zero tampering.
• Followed Out of Control Action Plans (OCAP) to fix alarms, clear blocked lines, and adjust cooling systems.
• Logged plant data hourly to catch process errors and adjust heater settings early.
• Other Job Responsibilities:
• Supervise Safety and Healthy in Process Plant (SWSPP)
• Performing Plant Inspection routine such as Fire Extinguisher Inspection and First Aid Box inspection.
• To install,repair,trouble shoot equipment and maintenance
• SWA, Safe Start, life saving rules, Gym project and Quality policy
• Swagelok Tube Fitting Installation and Tube Bending Essentials (cert)
• Response to Fire & Hazmat Emergency (Cert),First Aid (Cert)

Forklift 3ton and Work At Height Certification

• TOTAL GAS MANAGEMENT (TGM)
• Perform daily logging of gas systems in 4 different rooms (Inert, Corrosive, Toxic and Flammable)
• Perform Preventive maintenance on gas cabinets, gas panels and Valve Manifold Box.
• Assist in troubleshooting of equipment on site
• Turn on/off gas supply line at the request of the customer
• Install and replace components of gas system
• Keep proper documentations of all items on hand
• Assist in training of new staff on the daily routine operations
• Perform changing of pneumatic tubing, transducers, weight scale, pneumatic valves, mechanical valves, vent lines.
• Monitor SCADA
• Perform wiring and troubleshooting for panels (Heat trace panel,distribution board,gas panel)
• Change out and conversion of panels
• Hook up and commission brand new G-300, S-200 panel.
• Industrial Plants Electrical & Instrumentation Works
• Testing and Commissioning of MEP Services
• Read Loop & Layout Drawing Instrument Calibration, Setting
• Preparing for testing and commissioning of process & none process electrical systems, such as E&I Panel installation check-ups. LV Switchgear, MCC, Small power system, FA, PA and plant wide lightning and earthling testing, loop checks to IO Panels testing turn on and handover.
• E&I Construction materials and Ex Proof Materials. (Lighting, PA, FA, Junction Box, Glands, Cables, instruments, equipment’s, Switch Socket Outlets, Switch’s, Communication devices etc.)

• In charge Feeder Maintenance Area including TA & TECHNICIAN
• Arrange attendance for daily support for feeder maintenance.
• Diagnostics & troubleshooting for MFU NXT card & Intelligent NXT feeder card.
• Analysis Yield and Output for daily basis.
• Troubleshooting all SMT machine FUJI including FGL, FCP, FIP3, QP & NXT machine also DEK, BTU,MPM and GSM machine.
• Updated Preventive Maintenance Weekly, Monthly & yearly.
• Maintaining, repairing and calibration the NXT, GSM, CP feeders.
• Updating outputs and inputs by reporting to manager.
• Supervise on feeder problems.
• SMT line convert ion and Replace feeder ID (Barcode)