KUMARESAN VIJIAN

ROBOTIC SIDE

• PERFORMED TROUBLESHOOTING AND DIAGNOSIS ON MALFUNCTIONING EQUIPMENT
• CONDUCTED ROOT CAUSE ANALYSES FOR RECURING TECHNICAL ISSUES, MINIMIZING FUTURE DISTRUPTIONS.
• ENCHANCED ROBOTIC SYSTEM EFFCIENCY BY CONDUCTING REGULAR MAINTENANCE AND TROUBLESHOOTING TASKS.
• CONTRIBUTED TO COST REDUCTION EFFORT BY OPTIMIZING RESOURCE ALLICATION AND AUTOMATING MANUAL TASKS WHERE FEASIBLE.
• INCREASED PRODUCTION OUTPUT BY FINE-TUNING ROBOTIC ARM MOVEMENTS FOR OPTIMAL EFFICIENCY.
• PROVIDED THOROUGHT TRAINING FOR OPERATORS, INCREASING THEIR PROFICIENCY IN MANAGING ROBOTIC EQUIPMENTS.
• CONDUCTED COMPREHENSIVE SAFETY AUDITS, MITIGATING RISKS,ASSOCIATED WITH AUTOMATED MACHINERY OPERATION.
• MAXIMIZED EQUIPMENT UPTIME WITH RAPID RESPONSE TO MALFUCTIONING SENSORS OR ACTUATORS.
• REDUCED PRODUCTION DOWNTIME BY SWIFTLY IDENTIFYING AND RESOLVING TEHNICAL ISSUES WITH ROBOTIC EQUIPMENT.
• OPTIMIZED ROBOTIC PROGRAMMING TO BOOST PRODUCTIVITY WHILE MAINTAINING HIGH LEVELS OF PRECISION AND QUALITY CONTROL.
• TEST ASSEMBLY UNIT OPERATION EACH DAY AND PERFOMED TROUBLESHOOTING TI INDENTIFY MALFUNCTIONS.

MOULDING SIDE

• ENSURED ACCURATE MOLD ASSEMBLY BY FOLLOWING DETAILED BLUEPRINTS AND SCHEMATIC.
• SAFEGUARDED THE WORKPLACE BY ADHERING TO SAFETY REGULATIONS AND PROTOCOLS DURING ALL TASKS.
• WORKED CLOSELY WITH ENGINEERING TEAM TO DEVELOP NEW MOLDS, IMPROVING PRODUCTION EFFICINCY.
• EHANCED MOLD QUALITY BY PERFORMING ROUTINE MAINTENANCE AND CLEANING OF MOLDS.
• MONITORED ORODUCTION EQUIPMENT AND MIXERS FOR EFFICIENT AND SAFE OPERATION.
• ACCURATELY RECORDED OPERATIONAL PRACTICES AND PRODUCTION DATA.
• TESTED SAMPLE MATERIALS TO COMPLY WITH SECIFICATIONS AND GENERAL SAFETY STANDARS.
• COLLABORATED WITH ENGINEERING TEAM TO DEVELOP NEW MILDS, IMPROVING PRODUCTION EFFICINCY.

• IN CHARGE OF AUTOMATION IN PRODUCTION LINE.
• COMMUNICATE WITH INTERNAL TEAMS (EG, FINANCE ,PRODUCTION, TOOLING , QUALITY ASSURANCE RND).
• LIAISING WITH SUPPLIERS AND VENDORS REGARDING AUTOMATION.
• PREPARE REPORT , STUDIES AND RESEARCH TO ANALYZE ROOT CAUSE.
• ASSIST PRODUCTION TEAM AN ASSIST IN IMPROVING OUTPUT AND DECREASING DOWN TIME AND IMPORTANTLY COST SAVING.
• FAMILIAR WITH ERP SYSTEM .
• CREATE AND MAINTAIN AWARENESS REGARDING SAFETY AROUND AUTOMATION AND WORK SPACE.
• PREPARE DOCUMENTATIONS FOR INTERNAL OR EXTERNAL AUDITS (CUSTOMER)
• ABILITY TO TROUBLESHOOT EQUIPMENT PROMBLEMS AND PERFORM COMPLEX SYSTEM TESTS ESCALATED FROM THE TECHNICIANS.
• CREATE 3D AUTOMATED PARTS FOR FABRICATION OR MODIFICATION.
• MODIFYING FIXTURE AND JIG ,CUSTOMIZE FOR DIFFERENT TYPES OF MOULD.
• TROUBLESHOOT MOULD RELATED ISSUES TO IMPROVE PRODUCTION RATE.
• CREATING SOP/WI FOR ANY APPLICATION REGARDING AUTOMATION.
• GENERATING FMEA, PFMEA AND 8D REPORT.
• LEAD TEAM OF TECHNICIANS AND ORGANIZE AND PLAN TASK.
• ENSURE SAFETY , FOLLOW GREEN BELT CONCEPT.
• SIMULATE AND PROOF TEST ANY PARAMETERS SETTING AND COMPLEX SYSTEM.
• CREATE AN ANALYTICAL PROCESS THAT JUSTIFIES BUSINESS DECISIONS.
• FAMILIAR WITH ROBOT MODELS,SDK, M-TEC, YUSHIN, STAR , APEX, HI-MORE & ETC...
• HANDLE PROMARY CUSTOMER ISSUES.

• ASSIST OPERATIONS DEPARTMENT IN DAILY OPERATION.
• COMMUNICATE WITH INTERNAL TEAMS SUCH AS SALE ,OPERATION , HUMAN RESOURCE FORMANS , OPERATORS ETC .
• LIASING WITH SUPPLIERS AND VENDORS REGARDING ANY PURCHASING OR SALES.
• PREPARE TECHNICAL SPECIFICATION FOR PROPOSAL SUBMISSION.
• DRAFTING OUT LIFTING PLANS AND METHOD OF STATEMENT PRIOR FOR ANY GIVE TASK USING AUTOCAD.
• PREPARE TECHNICAL AND SALES PRESENTATIONS , QUOTATIONS & WORK PROGRESS REPORTS.
• PERFORM ROOT CAUSE ANALYSIS BASED ON ISSUES FOUND DURING , DEVELOPMENT OR LAUCHING .
• CONDUCT MECHANICAL ENGINEERING TESTS , VERFICATION TEST SIMULATION AND MECHNICAL CALULATIONS FOR ANY PROJECT.
• LIASING WITH CUSTOMERS , SALE EXECUTIVE , PROJECT MANAGERS & ENGINEERS , PROVIDING TECHNICAL SUPPORT AND SOLUTION TO MEET CUSTOMER REQUIREMENTS.
• ATTENDING SITE INSPECTION AND MEETINGS.
• HANDLING DAILY , WEEKLY AND MONTHLY INVENTORY UPDATES.
• SAFETY CHECK ON VEHICLES (E.G MOBILE CRANE ), LIFTING GEARS AND WORKING ENVIRONMENT.
• SUPERVISING (LIFTING ENGINEER) DURING ANY LIFTING OR LAUCHING .
• CONDUCT QUALITY ASSURANCE AWARENESS AT SITE TO ENSURE PROCEDURE ARE IMPLEMENTED.
• CREATING COST REDUCTION STUDIES WITH WEEKLY EVALUTION.
• REDUCING STOCK STORAGE AND IMPLEMENTING ECOFRIENDLY WORKING ENVIROMENT.
• KNOWLEDGE ON AND ABLE TO HANDLE A MULTI AZLE TRAILER (GOLDHOFER).

• PIONEERING IN AUTOMATION AND ROBOTIC LINE , ABLE TO PROGRAM , TROUBLESHOOT AND SUPPORT 3 AND 6 AXIS PICK AND PLACE SPRUCE PICKER ROBOT.
• CREATIVE IN IMPROVEMENT PLAN TO SUPPORT PRODUCTION LINE.
• COMFORTABLE WITH ANALOG AND DIGITAL CIRCUIT DIAGRAM IN WHICH PLC SYSTEM WORKS.
• ABLE TO OPERATE A PLASTIC INEJCTION MOULDING MACHINE , TROUBLESHOOT , SETTING TEMPERATURE , PRESSURE AND SPEED WELL CORRESPONDING WITH AUTOMATION TEAM TO IMPROVE THE EFFICIENCY OF THE OVERALL PROCESS.
• HANDLING NEW MATERIAL TESTING TO ANALYZE ITS CAPABILITIES IN REDUCING CYCLE TIME AS WELL AS IMPROVAL OVERALL QUALITY OF MATERIAL.
• LISTING WITH VENDOR, RE-JIG ON LAYOUTS AND NEW MACHINE INSTALLATION.
• RUNNING INTERNAL AUDIT REGARDING PROCESS ISSUES IN PRODUCTION AND ENGINEERING LINE.
• OPERATE AND BUY OFF AGV (AUTOMATED GUIDING VEHICLE), AND SUPERVISE OPERATORS AND FELLOW TECHNICIANS AN NEW SOP ANS SAFETY RELATED
• CYCLE TIME AUDIT /AUTO SORTER (IMPROVE , REALIGN AND READJUST SORTER CAPABILITIES TO FOR MAXIMUM RESULT ).
• SUPPORT QA QUALITY ISSUES AND EVALUATION.
• SUPPORT SAFETY ISSUES REGARDING THE WORKING ENVIROMENT.
• FAMILIAR WITH MOULD AND TOOLING PROCESS , MOULD HOLDER (LUM TO M4.M4W 2-UP HOLDER/M4 2-UP HOLDER /LUM 2-UP HOLDER /M3 MOLD AND HOLDER .
• ABLE TO REMOVE AND CHANGE MOULD INTO A 23 TAN INJECTION MOULDING MACHINE.
• GOOD KNOWLEDGE ABOUT LEAN MANUFACTURING , DMAIC , SIX SIGMA &8D.

• INDUCE ENVIRONMENTAL STRESS TEST TO VUEW RELIABILITY OF AN IC CHIP (E.G BGA, VBGA, FCBGA, FLIPCHIP ).STREE TESR THAT ARE DONE ARE SUCH AS TC , RELAY, HTS , REFLOW PROFILING.
• THERMAL CONTROL STRESS IS DONE TO SEE THE CHIP'S RESISTANCE TO THE MAXIMUM COLD AND HOT AS WELL MOISTURE AND REACT TO THE FRACTURE POINT BEYOND ITS YIELD STRENGTH.
• ABILITY TO HANDLE AND OPERATE A CSAM (C-MODE SCANNING ACOUSTIC MICROSCOPY) MACHINE TO ANALYZE FOR VOID AND DELAMINATION IN BETWEEN LAYER OF A CHIP OR MICROPROCESSOR UNIT.
• AUDITING AND EVALUATION DONE EVERY WEEK IN ORDER FOR THE PROCESS TO FLOW AS PER SCHEDULE.

• WORKED WITH DIVERSE TYPES OF WEATHER AND GROUND CONDITIONS.
• ORGANIZE AND ERADICATE MATERIALS AND EQUIPMENT TO THE STUDENT
• ENGAGE, INTERACT AND DEMONSTRATE THE EQUIPMENTS AND SOFTWARES TO THE STUDENTS.
• ARRANGING THE EQUIPMENT AND MATERILAS INTO THE CABINETS
• CHECKED , REPAIRED AND REPACKED SURVIVAL EQUIPMENT TO MEET SPECIFICATIONS.