Interested Gain Knowledge in Quality Field
KATHIRAVAN VARATHARAJU
Senior Quality Technician
Senai
Summary
10 Years experienced in quality professional highly skilled at overseeing the entire production while conducting product inspection as part of ensuring optimum quality. Proficient in understanding customer requirements and developing the entire quality control process by adhering to the technical specifications. Proficient in developing innovative processes as part of enhancing production efficiency.
Overview
11
11
years of professional experience
5
5
years of post-secondary education
1
1
Certificate
4
4
Languages
Work History
Senior Quality Technician
Dyson Manufacturing SDN. BHD
4 2014 - 2024.08
- Knowledge NPI (New Product Introduction)
- Involved in NPI new project process line set up at MEXICO & Philippines Contract Manufacture (CM)
- Spend 1Month at MEXICO CM - trained Quality technician to inspect new product , Conduct Line Buyoff with Cross Functional team , successfully delivered the product with 5star rating to market
- Assist & review in closure of 8D, to ensure identify, correct, and eliminate recurring problems and resulting robust/systemic solution to streamlined process improvement
- Actively use 3P principles (Protect ,Prevent , Predict ) to drive/review suppliers 8D and ensure suppliers drive for Root Cause by activate 3P Principles
- Review CAPA with suppliers using 5 WHY and to drive root cause
- Conducted detailed audits to ensure adherence to ISO 9001 standards, maintaining the high level of compliance throughout an organization.
- Led problem market issue -solving activities to quickly identify and permanently resolve quality and productivity issues.
- Able to perform product containments and establish back sort and certification procedures including creation of Process Alerts and Rework Instructions
- Collaborated in process flow development ,control plan, DFMEA,PFMEA under APQP standards.
- Conduct investigations of suspect non-conforming material, ensure non-conforming material is securely contained, provide guidance and support for the sorting of non-conforming material
- Visually review line documentation for accuracy and adequacy
- Collaborated with external auditors during annual reviews, ensuring a seamless audit process with minimal findings or discrepancies noted.
- Evaluated first article incoming inspection of purchased components and inspection of production operations, including documenting inspection and audit results
- Reduced customer complaints by closely monitoring production processes and addressing issues promptly.
- Perform Critical to Quality (CTQ) Specification Measurement and analyze Cpk value to evaluate product performance
- Apply statistical method for data analysis with tool like Mini tab
- Develop and conduct effective training programs on related QA topics to the new Quality Technician/Inspector whereby to follow the inspection criteria requirement
- Work closely with Market Quality team to collect customer market complaints and drive the Root Cause ,Corrective Action and Preventive Actions with suppliers
- Present internal audits findings ( CP audit ) at higher management review meetings
- Prepare QA Audit plans, ensure corrective actions are identified where any non-conformities or process deviations are identified, and follow up these to conclusion
- Responsible to ensure zero customer complaint from NPI/Pilot build and drive process , design and etc issue end to end with cross functional team
- Coordinate with technical sections on Acceptance Criteria by using Form ,Fit ,Function and established cosmetic requirement
- Experience of Engineering product quality review (drawings and materials document)
- Daily inspections, testing and analysis of product (new, existing and competitive testing of both raw materials and finished goods) and processes according to QA specification using appropriate inspection equipment
- Developed and maintained market complaint database to monitor the issue end to end and review with cross functional team
- Drive improvements using control chart ,MSA and GR&R analysis
- Managed MIT (Manufacturing Issuance Tracker) ,ensuring process, production , test, equipment's issue well tracked and ensure mitigated during NPI
- Led DMAIC projects resulting in cost savings on Destructive test scrap cost and reduce Cost of Poor Quality (COPQ)
- Developed traceability documentation (8D & CAPA )to aid in investigating faults and defects.
- Escalated concerns about project and process quality, referring discovered issues to engineering manager for correction.
- Performed ESD Audit and qualify the Line based on ESD requirements during NPI
Service Technician
Daikin Air-Conditioning
2013.12 - 2014.03
- Troubleshooting and Servicing Submit service report daily Minimize and prevent down-time for functional tester.
- Assist Engineer to improve product support
Assembly Technician
Smiths Detection
2013.06 - 2013.10
- Perform assembly, test and rework of sub-assemblies and final assembly of units by following written work instructions, blue
prints and schematics.
- Follow process, policies and procedures and accurately complete manufacturing and test documentation as required.
- Support and participate in lean manufacturing initiatives such as Kaizen events Cycle Counting, 5s.
Education
Bachelor of Engineering - Industrial Engineering
University Malaysia Pahang
Pahang 2019.01 - 2020.01
Diploma in Mechanical Engineering
IUKL
Kuala Lumpur 2009.06 - 2013.09
Skills
Microsoft Office
Additional Information
ADDITIONAL INFORMATION
- Oversea traveled to MEXICO CM for 1Month -Involved in NPI project transitioned to new CM at MEXICO
- Oversea traveled to Philippines CM for 1Month - Involved in NPI project transitioned
- Been recognized by DYSON for successfully delivered new project with 5 start rating
- Ability to create data base, dashboard, trackers in Excel and Power Bi
- Understanding of ISO 9001:2015 Quality Management System (QMS)
- Good analytical skills & experience in performing Root Cause Analysis.
- Good report writing and experience process audit
- Good knowledge in 8D methodologies, DMAIC, PFMEA, PPAP & GR&R
- Ability to create work flow, Control Plan & WI/SOP
- Excellent grasping and learning ability, good communication and presentation skills.
- Enthusiastic, initiative, creative, innovative, problem solver, adaptive, responsible and diligent.
- Hard working, adaptability, commitment to team work, continuous learning and self-motivate
- Maintain very good relationship in work place. Time management skills, flexibility in adapting strategies efficient in pressure handling situation
- Good communication and inter personal skills in handling suppliers.
- Ability to work in a team environment and foster continuous improvement in all aspects of the plant operations
- Self-motivated, accepts responsibility, positive, can-do attitude
Certification
Lead Auditor
Interests
Timeline
Lead Auditor
2023-11
Bachelor of Engineering - Industrial Engineering
University Malaysia Pahang
2019.01 - 2020.01
Service Technician
Daikin Air-Conditioning
2013.12 - 2014.03
Assembly Technician
Smiths Detection
2013.06 - 2013.10
Diploma in Mechanical Engineering
IUKL
2009.06 - 2013.09
Senior Quality Technician
Dyson Manufacturing SDN. BHD
4 2014 - 2024.08
Availability
1 Month Notice
Activities
- Project Manager of Karnival Jualan for June Orientation 2009
- Member of Tamil language Society 2009
- Member of Investment club 2009
Educationbackground
2009-2013, Infrastructure University Kuala Lumpur (IUKL), Fluid Mechanics, Engineering Drawing, Design of Element, Mechanics of Machine, Engineering Materials Manufacturing Technology, Silil Pelajaran Malaysia (SPM), Sekolah Menengah Kebangsaan Sultan Ibrahim, December 200
Reasonleaving
- I’m looking for better prospect, professional growth and work opportunities
- Want a change in career direction
- Looking for new challenges at work
Handphone
010-7605517
Personal Information
- Age: 35
- Expected Salary: MYR 5,000 (Negotiable)/ SGD 4,500( Negotiable)
- Ethnicity: INDIAN
- Date of Birth: 06/05/89
- Gender: MALE
- Nationality: MALAYSIAN
- Marital Status: MARRIED
- Religion: HINDU
References
Mr.Prakash Ramasamy , Snr.Quality Manager
DYSON Manufacturing sdn bhd, PLO 208, Jalan Cyber 1, Senai Industrial Estate IV, Senai, 81300, Johor,
Prakash.Ramasamy@dyson.com
012-2263120
MR. RAGU PATHI MUNIAN, QUALITY Manager ,
DYSON Manufacturing sdn bhd, PLO 208, Jalan Cyber 1, Senai Industrial Estate IV, Senai, 81300, Johor,
RaguPathi.Munian@dyson.com, 012-7139438, 06-75975059
Availability
1 Month Notice
Activities
- Project Manager of Karnival Jualan for June Orientation 2009
- Member of Tamil language Society 2009
- Member of Investment club 2009
Educationbackground
2009-2013, Infrastructure University Kuala Lumpur (IUKL), Fluid Mechanics, Engineering Drawing, Design of Element, Mechanics of Machine, Engineering Materials Manufacturing Technology, Silil Pelajaran Malaysia (SPM), Sekolah Menengah Kebangsaan Sultan Ibrahim, December 200
Reasonleaving
- I’m looking for better prospect, professional growth and work opportunities
- Want a change in career direction
- Looking for new challenges at work
Handphone
010-7605517
Personal Information
- Age: 35
- Expected Salary: MYR 5,000 (Negotiable)/ SGD 4,500( Negotiable)
- Ethnicity: INDIAN
- Date of Birth: 06/05/89
- Gender: MALE
- Nationality: MALAYSIAN
- Marital Status: MARRIED
- Religion: HINDU
References
Mr.Prakash Ramasamy , Snr.Quality Manager
DYSON Manufacturing sdn bhd, PLO 208, Jalan Cyber 1, Senai Industrial Estate IV, Senai, 81300, Johor,
Prakash.Ramasamy@dyson.com
012-2263120
MR. RAGU PATHI MUNIAN, QUALITY Manager ,
DYSON Manufacturing sdn bhd, PLO 208, Jalan Cyber 1, Senai Industrial Estate IV, Senai, 81300, Johor,
RaguPathi.Munian@dyson.com, 012-7139438, 06-75975059
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