Deneswaran Raja Manikkam

• Doing BOM Scrubbing.
• Study RFQ, contract and tenders to understand specification and requirement.
• Prepare quote, costing and NRE.
• Completed paperwork, recognizing discrepancies and promptly addressing for resolution.
• Identified issues, analyzed information and provided solutions to problems.
• Applied effective time management techniques to meet tight deadlines.
• Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
• Learned and adapted quickly to new technology and software applications.
• Used critical thinking to break down problems, evaluate solutions and make decisions.
• Identified cost-saving opportunities in material selection and manufacturing methods for increased profitability on NPI projects.
• Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
• Provided engineering support during new product launches, coordinating efforts between design, production, and quality control teams.
• Used lean manufacturing principles to develop, evaluate and improve PCA manufacturing methods.
• Reviewed products for compliance with Design for Manufacturing (DFM) requirements.
• Conducted root cause analysis on defective products, leading to targeted improvements in manufacturing process.
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Experience gained:

> New product with 01005 component size.

> Time management, Problem-solving skills, Cost savings, Root Cause Analysis.

Accomplishment:

> Introduce low temperature solder paste to solder electrical defect on heat sensitive component and improving yield to 100% for NPI and leverage same process to all mass production which using heat sensitive component.

• Prepare NPI 4M readiness.
• Attend process issue from frontend until backend (SMT, MI, MA & MS)
• Understand all tooling issue face in the line and give solution for sustain the line
• Minimize the reject yield by reviewing the 4Q every week
• Have a good communication with vendor and supplier for tooling on time delivery
• Study process cycle time and do improvement to increase UPH
• Works with equipment team for setup and startup new machines
• Create an Engineering Change Order (ECO) once received Engineering Change Request (ECR) from customer side.
• Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.

Experience gained:

> Engineering Change Order (ECO)

> Engineering Change Request (ECR)

Accomplishment:

> Successfully complete 2 new prototype evaluation, run pilot build and pass over to mass production within time line given.

• Doing BOM Scrubbing.
• Study RFQ, contract and tenders to understand specification and requirement.
• Prepare quote, costing and NRE.
• Prepare quote for HLA.
• Implemented standardized work instructions, enhancing operator understanding of critical tasks and improving workflow consistency.
• Collaborated with cross-functional teams to develop and implement process changes.
• Worked effectively in fast-paced environments.
• Used critical thinking to break down problems, evaluate solutions and make decisions.
• Resolved problems, improved operations and provided exceptional service.
• Visited client sites to troubleshoot issues and provide one-on-one training.

Experience gained:
> Product Transfer from Beckman Coulter, Chaska, Minnesota, USA.

Accomplishment:
> Successfully transfer 876 assembly and complete all NPI build within 2 years and pass over to mass production.

• Handle Laser scribe Machine (Hydra) and Laser Edge Delete Machine (LED)
• Perform Process Setup, Recipe Creation& Parameter settings for conversions
• Perform PM activities and coordinate projects for improving machine performance
• Troubleshooting machine during downtimes
• Attend GYAT ("Get Your Act Together") meeting daily morning in discussion of solving issues for process yield improvement
• Compile& analyze repeated failures from machines to reduce downtimes& high utilization
• Involve in Hydra machine assembly setup from start till process run
• Communicate with Hydra Machine Vendors from Germany during machine hardcore troubleshooting
• Full training of Hydra Technical Setup, Power Supply Setup, Beam Alignment, Mechanical Functionality & Process Setup by German Vendors.
• Proven ability to learn quickly and adapt to new situations.
• Paid attention to detail while completing assignments.
• Excellent communication skills, both verbal and written.
• Assisted engineers in developing, building, and testing prototypes and products.

Experience gained:
> Change laser scribe machine for solar panel for improving laser scribe line pitch to pitch distance and improve watt by 10%.

Accomplishment:
> Promoted to Sr manufacturing engineer technician.

• Troubleshoot with Nimbus and Apollo sputtering machine (Nexx System), Coater (Suss Gamma , Picotrack, AIO), Aligner (Suss Gamma, Stepper), Developer (Suss Gamma, Picotrack, AIO), Descum, (Aspen 2 strip system), SRD (Spin, Rinse & Dry), machine (Semitool), Microscope (Nikon & Olympus).
• To identify the problems in machine and solve it immediately.
• Attend to equipment that is down promptly to ensure uptime goals are met without sacrificing quality.
• Perform wafer size conversion.
• Comply with equipment 5S and practice it during equipment repairs.
• Participate in skills-up trainings and understand all OPL's to upgrade equipment knowledge.
• Analyze repeated equipment failures. Incorporate checks or parts replacement to reduce/eliminate repeated failures.
• Worked effectively in fast-paced environments.
• Organized and detail-oriented with a strong work ethic.
• Worked well in a team setting, providing support and guidance.
• Paid attention to detail while completing assignments.
• Excellent communication skills, both verbal and written.