AUTO CAD
Binoy Purushothama Kaimal
Senior Tooling Engineer
Palakkad,Kerala
Summary
Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
24
24
years of professional experience
Work History
1. SENIOR TOOLING ENGINEER
FLEXTRONICS TECHNOLOGY (PENANG) SDN BHD
07.2018 - Current
- Developed custom tooling solutions to meet unique manufacturing challenges and requirements.
- Worked closely with suppliers to ensure timely delivery of high-quality materials while minimizing costs associated with inventory management.
- Effectively communicated progress updates on critical projects to key stakeholders throughout their duration.
- Resolved technical and quality issues by collaborating with customer, manufacturing, quality assurance, vendors and supplier personnel.
- Implemented preventive maintenance programs to reduce downtime caused by unexpected equipment failures.
- Managed multiple projects concurrently from concept through execution, ensuring timely completion within budget constraints.
- Significantly reduced scrap rates via diligent monitoring of tools'' condition and timely replacement when necessary.
- Reduced production time and costs by optimizing existing tooling processes for maximum efficiency.
- Calculated overall production costs by evaluating material, labor and other expenditures.
- Identified appropriate methodology to shorten cycle time and achieve target margins.
- Provided recommendations for approval and delivered technical assistance for resolution.
- Assisted in the development of standardized work instructions for all staff members using tools or equipment.
- Performed concurrent design and manufacturing engineering and other functions to reduce time required to bring product to market.
- Evaluated new technologies in the industry to determine potential applications within the company''s operations.
- Developed products and prototypes for various types of product designs.
- Coordinated training programs for new employees on proper handling, use, and maintenance of tools.
- Managed supplier development efforts through engineering design, technical producibility, manufacturing reviews and development of solutions.
- Conducted root cause analysis on recurring tooling problems to identify areas for improvement.
- Created detailed technical drawings of designed tools using CAD software to facilitate accurate fabrication.
- Streamlined workflow through effective communication with production staff regarding tool usage and maintenance procedures.
- Managed design and manufacturing teams to build proprietary process equipment within aggressive cost and time constraints.
- Increased machine uptime by maintaining and repairing tools, dies, jigs, fixtures, and molds.
- Established best practices for tool storage and organization, ensuring easy access during high-demand periods.
- Participated in Lean Manufacturing initiatives, contributing to the identification and elimination of waste within the tooling processes.
- Improved product quality with thorough inspection of tools and equipment for wear or damage.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Managed time efficiently in order to complete all tasks within deadlines.
- Excellent communication skills, both verbal and written.
- Cultivated interpersonal skills by building positive relationships with others.
- Self-motivated, with a strong sense of personal responsibility.
TOOL MAKER SPECIALIST
TONASCO MALAYSIA SDN BHD
05.2017 - 04.2018
- Coordinated and planned operation sequences based on blueprint and model schematics.
- Conceptualized and designed new products using computer software and 3D imaging to assess validity.
- Utilized expertise in materials science when selecting appropriate raw materials for tool making, optimizing performance, and durability in various applications.
- Inspected final products for quality and functionality.
- Utilized CAD software to create detailed drawings of parts before manufacturing them using CNC machines or manual methods as required.
- Actively participated in lean manufacturing initiatives to identify and eliminate waste thus achieving sustainable cost reductions.
- Enhanced workplace safety by regularly inspecting tools and equipment to ensure optimal working conditions.
- Adjusted and ground dies, tools and parts after production to assure quality control and usability.
- Monitored production and made improvements for quality and productivity.
- Measured and scribed plastic and metal stock with extreme accuracy to prepare for automated machine production.
- Developed new project tooling to meet exact tolerances.
- Computed dimensions, shapes and specific sizes for dies based on design outlines.
- Kept track of material and supply inventories.
- Inspected items for safety and operability.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Negotiated favorable contracts with vendors, securing high-quality products at competitive prices.
- Followed all company policies and procedures to deliver quality work.
- Provided professional services and support in a dynamic work environment.
- Self-motivated, with a strong sense of personal responsibility.
SENIOR PRODUCTION TECHNICIAN (TOOLROOM)
AMPHENOL FCI CONNECTORS(M) SDN BHD
10.2015 - 09.2016
- Prepared reports and technical documentation of day-to-day production processes.
- Suggested and implemented new ideas to improve quality, reduce cost, and support production work environment.
- Assembled products according to changing daily work orders and specific customer needs.
- Maintained accurate production records to track progress, identify areas for improvement and meet regulatory requirements.
- Calibrated machines to maintain required productivity levels and adherence to quality standards.
- Collaborated with other departments to optimize production workflows.
- Examined incoming materials and compared to documentation for accuracy and quality.
- Worked closely with supply chain teams to optimize material sourcing, reducing lead times and strengthening overall supplier relationships.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Executed continuous improvement initiatives to streamline production processes.
- Adjusted machines to increase productivity for runs.
- Used strong analytical and problem-solving skills to develop effective solutions for challenging situations.
- Cultivated interpersonal skills by building positive relationships with others.
MECHANICAL ENGINEER (TOOL ROOM)
MPT SOLUTION CO LTD
04.2015 - 09.2015
- Provided technical expertise during project planning phases, contributing to the successful execution of large-scale engineering projects.
- Coordinated with other departments such as procurement, logistics, and quality control to streamline interdepartmental communication and collaboration efforts effectively.
- Wrote and revised maintenance procedures.
- Performed thorough risk assessments before executing projects, minimizing potential hazards or delays during implementation phases.
- Educated clients on more energy-efficient solutions for old systems that meet project requirements for timelines and budgets.
- Drafted assemblies, models, and other technical drawings.
- Developed engineering solutions for complex technical problems, enhancing overall system performance and reliability.
WIRE EDM SPECIALIST
INTER TOOL GLOBAL TECHNOLOGIES SDN BHD
03.2008 - 02.2015
- Prevented machine breakdown by maintaining proper lubrication and cooling during operation.
- Assisted in training new employees on EDM processes, fostering a supportive team environment and enhancing overall productivity.
- Ran multiple CNC machines simultaneously to increase production capacity.
- Trained and coached new team members on proper machine set-up procedures.
- Directed other skilled employees involved with machining, development and production.
- Maintained accurate documentation of job progress, material usage, and quality control data for traceability purposes.
- Increased workplace safety by adhering to industry regulations and maintaining a clean, organized work environment.
- Identified opportunities for cost reduction through alternative material sourcing or component redesigns, leading to cost savings for the company.
- Served as subject matter expert on all aspects of wire-EDM operation including programming, setup, execution, monitoring and troubleshooting.
- Ensured consistent product quality through regular inspection and calibration of EDM equipment.
- Developed and maintained strong working relationships with vendors, suppliers, and other key stakeholders, contributing to a seamless supply chain.
- Maintained tight tolerances with design specifications.
- Reduced equipment downtime with timely troubleshooting and repairs, ensuring continuous workflow.
- Contributed to design improvements by providing feedback on part manufacturability during prototype development stages.
- Assisted other machinists with set-up and troubleshooting of CNC machines.
- Optimized machining strategies by staying current with advancements in technology, materials science, and best practices within the EDM field.
- Input instructions for machine operations based on specifics of work orders.
- Collaborated with engineers to develop custom EDM solutions for complex projects, resulting in successful completion.
- Enhanced the accuracy of EDM components by meticulously following blueprints and specifications.
- Operated CNC machines to produce components with tight tolerances.
- Skilled at working independently and collaboratively in a team environment.
- Proved successful working within tight deadlines and a fast-paced environment.
- Self-motivated, with a strong sense of personal responsibility.
- Developed strong communication and organizational skills through working on group projects.
WIRE EDM TECHNICIAN
EDRAN PRECISION INDUSTRIES SDN BHD
06.2006 - 02.2007
- Worked with diverse types of weather and ground conditions.
- Tested systems, noting issues and completing preventive maintenance.
- Managed inventory levels of spare parts efficiently, reducing delays due to lack of resources during repair jobs.
- Maintained strong focus on safety and efficiency to provide comprehensive support to personnel performing skilled repairs.
- Performed complex mechanical alignments and equipment calibration to meet quality standards.
- Maintained compliance with regulatory standards and safety requirements.
- Maintained quality assurance and customer satisfaction objectives.
- Strengthened communication skills through regular interactions with others.
WIRE EDM OPERATOR
FCI OEN CONNECTORS
01.2004 - 03.2006
- Enhanced workplace safety by adhering to strict guidelines and protocols during machine operation.
- Modified machine settings to accommodate different materials.
- Maintained production records such as quantities, dimensions, and thicknesses of process materials.
- Set machine stops and guides to proper alignment and adjusted when needed to maintain consistent production time and quality.
- Consistently achieved tight tolerances required within projects using precise calibration techniques.
- Conducted routine preventative maintenance on EDM machines, reducing unexpected breakdowns and costly repairs.
- Maintained clear communication channels with supervisors and peers regarding progress updates or potential challenges faced during production runs.
- Followed specifications and procedures for tooling set-up, machine operation, work piece dimensions and programming.
- Understood CNC coordinate systems and offsets, part inspection, print reading and cutting tool theory.
- Worked closely with quality control personnel to address any non-conforming parts or discrepancies in specifications promptly.
- Adapted quickly to changes in project requirements or specifications, demonstrating flexibility in a dynamic environment.
- Utilized various software programs to program CNC/EDM machines efficiently based on provided blueprints and schematics.
- Developed strong communication and organizational skills through working on group projects.
WIRE EDM OPERATOR
OEN INDIA LTD
02.2000 - 07.2003
- Enhanced workplace safety by adhering to strict guidelines and protocols during machine operation.
- Modified machine settings to accommodate different materials.
- Maintained production records such as quantities, dimensions, and thicknesses of process materials.
- Set machine stops and guides to proper alignment and adjusted when needed to maintain consistent production time and quality.
- Arranged and secured materials in chucks, fixtures, or automatic feeding mechanisms.
- Used work instructions and measuring tools to check specifications of finished items.
- Understood CNC coordinate systems and offsets, part inspection, print reading and cutting tool theory.
- Reduced material waste by accurately measuring and preparing raw materials before processing.
Education
Diploma in Mechanical Engineering -
Luna Institute of Engineering Technology
Rinjalakuda Post, Thrissur Dist, Kerala,India 04.2001 -
Wire EDM Advance Diploma
UMS Charmilles Edm Centre
Coimbatore,Tamilnadu,India08.2003
NCVT
National Apprenticeship Certificate
Plalakkad,Kerala,India 04.2001 -
ITI
Industrial Training Institute
Malampuzha, Plalakkad,Kerala,India07.1998
Skills
Regulations expertise
Problem-solving aptitude
CAM Software
Analytical Skills
CAD and CAM proficiency
Self Motivation
Problem-Solving
Cost Control
Quality Assurance
Design for manufacturability
Tooling design
Organizational Skills
Interpersonal Communication
Team Collaboration
Time Management
Microsoft Visual Basic
Staff Supervision
Process evaluation
Adaptability
Metal Fabrication
Excellent Communication
Team building
Root Cause Analysis
Goal Setting
5S organization
Manufacturing Performance Reports
AutoCAD
Software
SOLID WORKS 2023
Timeline
1. SENIOR TOOLING ENGINEER
FLEXTRONICS TECHNOLOGY (PENANG) SDN BHD
07.2018 - Current
TOOL MAKER SPECIALIST
TONASCO MALAYSIA SDN BHD
05.2017 - 04.2018
SENIOR PRODUCTION TECHNICIAN (TOOLROOM)
AMPHENOL FCI CONNECTORS(M) SDN BHD
10.2015 - 09.2016
MECHANICAL ENGINEER (TOOL ROOM)
MPT SOLUTION CO LTD
04.2015 - 09.2015
WIRE EDM SPECIALIST
INTER TOOL GLOBAL TECHNOLOGIES SDN BHD
03.2008 - 02.2015
WIRE EDM TECHNICIAN
EDRAN PRECISION INDUSTRIES SDN BHD
06.2006 - 02.2007
WIRE EDM OPERATOR
FCI OEN CONNECTORS
01.2004 - 03.2006
Diploma in Mechanical Engineering -
Luna Institute of Engineering Technology
04.2001 -
NCVT
National Apprenticeship Certificate
04.2001 -
WIRE EDM OPERATOR
OEN INDIA LTD
02.2000 - 07.2003
Wire EDM Advance Diploma
UMS Charmilles Edm Centre
ITI
Industrial Training Institute