Azuani Kasiran
Senior Process Engineer
Summary
Experienced Process Engineer with over 11 years of expertise in optimizing industrial processes across multiple technologies. Demonstrated ability to develop and implement solutions that enhance process efficiency, minimize waste, and improve product quality. Proven track record in managing complex projects, including Turnarounds and equipment procurement, and excelling in troubleshooting and resolving process issues. Strong adaptability and capability to collaborate with cross-functional teams to drive continuous improvement and achieve operational excellence.
Overview
11
11
years of professional experience
Work History
Senior Engineer Process Governance & Utilities
Pengerang Refining Company Sdn Bhd (PRefChem)
01.2024 - Current
- Senior Engineer for Energy & Loss Management System (ELMS) section in Technical Services Department.
- Implement and monitor energy management systems and identify energy saving opportunities.
- Identify and quantify process losses, develop loss prevention strategies and monitor flaring/emissions.
- Ensure compliance with Process safety and operational standards, maintaining and auditing energy & flaring governance frameworks.
- Oversee utility systems operations, ensuring sufficient and reliable supply while optimizing utilities performance.
- Prepare energy performance and flaring reports, maintain compliance documentation and develop real time monitoring dashboards.
- Lead investigation into energy losses and develop corrective actions thorough reporting.
Senior Process Engineer (Steam Reforming Tech)
Pengerang Refining Company Sdn Bhd (PRefChem)
10.2018 - 01.2024
- Senior Process Engineer for Steam Reforming Technology and Syngas Plant in Technical Services Department.
- Provide technical guideline to Operation during Hydrogen Production Unit (HPU) commissioning, initial start up, abnormal and emergency situation.
- Spearheaded the initial catalyst loading and activation activities at HPU in 2018/2019, and participated in the Steam Reformer catalyst changeout in 2022.
- Led multiple Root Cause Analyses (RCA) to address issues affecting hydrogen consumers related to process, design, and equipment.
- Produced technical reports to assist the Operations and Maintenance teams in troubleshooting and optimizing hydrogen and syngas production.
- Actively engaged in pre-commissioning activities including the review and revalidation of engineering documentation, equipment inspections, pipeline flushing and cleaning, and instrumentation testing and system leak checks.
- Directed numerous Risk Assessments (RA) across functional units, including HPU, to identify and mitigate potential hazards.
- Improved safety performance through the development of comprehensive operating procedures and training programs.
- Led the procurement process for HPU's catalysts for Turnaround 2025, including providing technical justification and managing all procurement activities.
Executive for Performance Appraisal & Reporting
Pengerang Refining Company Sdn Bhd (PRefChem)
10.2017 - 10.2018
- Executive for Performance Appraisal & Reporting for Production Planning Department.
- Oversaw the development and implementation of mass balance and oil accounting models at the plant and unit levels, ensuring precision and compliance with industry standards.
- Directed the preparation and delivery of comprehensive stakeholder reports, facilitating informed decision-making and transparency.
- Led initiatives to integrate and digitalize reporting processes across Production Planning, Operations, and Technical Services, enhancing data accuracy and accessibility.
- Spearheaded the creation of the PRefChem Production Planning Fact Book, with a specific focus on the Steam Cracker complex, to provide detailed insights and support strategic planning.
Optimization Engineer
Petronas Penapisan Terengganu Sdn Bhd (PPTSB)
03.2016 - 10.2017
- Optimization Engineer for Production Planning and Technical Services Department.
- Led the evaluation of alternative feedstocks, including Heavy Naphtha, for the KR2B plant using PetroSim simulation software. Conducted assessments on 17 different feedstocks to determine the most effective options for integration.
- Managed the successful processing of alternative feedstocks, such as Kumang and Karachi condensates, into the KR2B plant, ensuring their seamless integration and optimal performance.
- Directed efforts to reduce quality giveaway in Paraxylene production by implementing process improvements and quality control measures, significantly enhancing product consistency and minimizing giveaway.
- Spearheaded initiatives to increase LPG recovery rates at the Recovery Plus unit, by reducing Propane consumption and managing temperature at Recovery Plus to improve overall recovery efficiency.
- Drove continuous process improvements within production planning and technical services, enhancing operational efficiency and effectiveness across plant operations.
Production Engineer
Petronas Penapisan Terengganu Sdn Bhd (PPTSB)
03.2013 - 03.2016
- Production Engineer for PAREX Technology (Aromatic) in Kertih Refinery Area 2B (KR2B) plant.
- Created and managed detailed Turnaround (TA) documents, including procedures for equipment and system isolation, to ensure safe and efficient maintenance during plant shutdowns.
- Participate in inspecting equipment and installing Packinox units at the Reformer Unit during the 2014 Turnaround, contributing to the successful execution of maintenance activities.
- Directed a thorough investigation into Water Stripper overloading at the Isomar Unit, identifying root causes and implementing corrective actions to enhance process stability and performance.
- Oversaw the procurement process for Reformer Clay Treaters, providing technical justifications and conducting economic evaluations to ensure the selection of cost-effective and technically suitable solutions.
Education
Bachelor of Science - Chemical Engineering
University Technology of Petronas
Tronoh, Perak 04.2001 -
Skills
Plant Information (PI) Processbook
Aspen Hysys Simulation Software
ROMEO Simulation Software
Microsoft Word
Microsoft Excel
Microsoft Power Point
Microsoft Visio
Training
Skill Group (SKG) Training PETRONAS
- Plant Performance Monitoring & Optimization
- Safety in Process Design & Operation
- Design of Water System
- Process Control Theory and Application
- Distillation Design & Operations
- DOMI of Static (Fired) Equipment
- Hydrocarbon Accounting Allocation
- HAZOP Leader
- Authorized Entrant & Standby Person (AESP) - Expired Oct 2024
- GHG Emissions Accounting & Management
- SWIFT Leader
- Tripod Beta Bronze Assessment
Evaluated Competency & Capability Skill Set/Job Profile Assessment (JPA)
- HSE Management System: 3
- Process Safety Management: 3
- Plant/Facility Technology and Operations: 3
- Multidisciplinary Engineering Appreciation: 2
- Fundamental of Process Design: 3
- Techno Economic Evaluation: 2
- Process Modelling: 3
- Plant Performance Monitoring & Analysis: 3
- Process Control: 2
- Plant Commissioning & Start up: 3
- Abnormal Situation Management: 3
- Capital Project Support: 2
- Technical Support for Turnaround: 3
- Process Improvement & Optimization: 3
Scoring detail
- 1 - Awareness
- 2 - Knowledge
- 3 - Skill
Personal Traits
- Analytical Thinking: 4/5
- Leadership: 4/5
- Problem-Solving: 4/5
- Attention to detail: 4/5
- Communication Skills: 5/5
- Team Player: 5/5
References
Mohd Agus Bin Magga
+017 507 1719
Manager (ELMS & Utilities)
Pengerang Refining Company Sdn Bhd (PRefChem)
magus.magga@prefchem.com.my
Karthikeyan Srinivasa
+012 560 1220
Senior Specialist Steam Reforming (HPU/HCDU/RPSA)
Pengerang Refining Company Sdn Bhd (PRefChem)
karthikeyan.srinivas@prefchem.com.my
Timeline
Senior Engineer Process Governance & Utilities
Pengerang Refining Company Sdn Bhd (PRefChem)
01.2024 - Current
Senior Process Engineer (Steam Reforming Tech)
Pengerang Refining Company Sdn Bhd (PRefChem)
10.2018 - 01.2024
Executive for Performance Appraisal & Reporting
Pengerang Refining Company Sdn Bhd (PRefChem)
10.2017 - 10.2018
Optimization Engineer
Petronas Penapisan Terengganu Sdn Bhd (PPTSB)
03.2016 - 10.2017
Production Engineer
Petronas Penapisan Terengganu Sdn Bhd (PPTSB)
03.2013 - 03.2016
Bachelor of Science - Chemical Engineering
University Technology of Petronas
04.2001 -
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