Ayman Mohammed
Plant Manager
Ipoh,Malaysia
Summary
Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Hardworking and passionate jobseeker with strong organizational skills eager to secure entry-level [Job Title] position in [Type] environment. Ready to help team achieve company goals. Ambitious, career-focused jobseeker, anxious to obtain an entry-level [Job Title] position to help launch career while achieving company goals.
Overview
9
9
years of post-secondary education
18
18
years of professional experience
Work History
Plant manager (Works’ manager)
Aalborg cement Malaysia Plant
02.2020 - Current
- Ensure full compliance with Aalborg safety standards and promote safety culture and safe practices among the entire work force.
- Provide monthly reporting and statistics regarding safety performance and incidents.
- Submit the safety figures on monthly basis to the company GM and discuss areas of improvement.
- Lead investigations in major safety incidents.
- Review investigation reports on safety violation incidents and decide on additional actions to be taken.
- Functional Key Result Area: Budgeting.
- Discuss annual budget requirements with the Manufacturing Director and provide necessary input.
- Analyze the accounts and ensure cost saving figures are achieved and properly reflected.
- Collect and submit necessary data and figures for capital expenditure requirements.
- Monitor actual performance during the year against target and budget.
- Participate in the quarterly business reviews to provide input from operational perspective.
- Functional Key Result Area: Operations.
- Continuously manage initiatives to achieve maximum operational performance and reduce down time of equipment and trucks.
- Manage the project teams and the plant erection team.
- Monitor operational performance KPIs and take necessary actions to address deviations.
- Submit periodic production, safety, and stock level reports to the Manufacturer Director.
- Functional Key Result Area: People Management & Development.
- Assume full responsibility for people's compliance to all policies & procedures of the company.
- Discuss, challenge, and recommend staffing, promotions, increments and bonuses for final approval by the Manufacturer Director.
- Set objectives and performance standards for direct reports from a top-down approach.
- Identify talent and people with growth potential and provide them with the right kind of development opportunities for the best interest of business.
- Handle manpower planning and resizing of manpower depending on changing business dynamics.
- Be responsible for production output, product quality and on-time shipping.
- Functional key Result Area store Management.
- Assume full responsibility for store management with special focus on maintaining minimum stock levels.
- Evaluate and qualify suppliers from technical perspective.
- Set the required specifications for the store layout and tools.
- Approve the manpower and store budget.
- Continuously review the store performance and stock levels.
- Analyze trend reports related to issuance of items, expenditure, and stock levels.
- Participate in conducting periodic audits in the store Key.
Maintenance manager
Aalborg Malaysia Plant
02.2018 - 02.2020
- Manage and lead a team of engineers and executives in the maintenance department to achieve the departmental goals set by the management.
- Plan and ensure the scheduled equipment preventive maintenance is carry out within the timeframe and requirements.
- Manage and ensure minimal machinery breakdowns.
- Ensure the level and specification of spare parts inventory for equipment, machinery and installations are maintain in accordance to prescribe level and requirements.
- Evaluating modifications to equipment.
- Manage the yearly plant maintenance shutdown.
- Manage the budget and cost control for Maintenance Department.
- Manage the outsourcing contractors engaged to carry out maintenance work.
- Cooperate with the Operations Department to manage Safety & Health issues, emergency shut-down procedures and ensure that the operational impact on the environment is kept at a minimum.
- Support the Operations Departments to achieve high efficiency in the energy consumption.
Maintenance and investment manager
Heidelberg Cement Group, Tourah Plant
Cairo, Egypt
01.2015 - 01.2018
- Responsible for setting-up the maintenance strategy & goals for the Maintenance Control Centre (MCC), Mechanical Department and Electrical Department.
- Responsible for a good cooperation, communication and information transfer between the Maintenance Control Centre (MCC), Mechanical Department and Electrical Department.
- Responsible for the communication and information transfer from the Maintenance Department to the other Departments.
- Coordinate and support for all subordinated departments in order to develop a Reliability Centered Maintenance.
- Coordinate and support for the maintenance & repairs yearly plan elaboration.
- Coordinate and support for the maintenance & repairs yearly budget elaboration.
- Responsible for maintaining the plant within the approved yearly maintenance budget.
- Responsible for the maintenance reports (monthly expenses, yearly expenses, KPI).
- Responsible for the monthly justifications for the maintenance expenses overrun.
- Responsible for the correctness of all reports sent to the Plant Manager.
- Coordinate and support for the planning and execution of the main revisions (SD).
- Responsible for searching the new maintenance technologies and methods in order to increase the reliability and reduce the maintenance costs for all pieces of equipment.
- Coordinate activities of improving the predictive and preventive maintenance plan.
- Support for technical evaluation of the offers for the strategic spare parts and major projects.
- Responsible for maintaining a good age balance for all the Maintenance Department by keeping up-dated a formal retirement and recruiting plan.
- Responsible for maintaining a good level of knowledge for all the Maintenance Department by keeping up-dated a formal skill matrix and preparing a formal yearly training needs analysis.
- Responsible for setup goals and periodical evaluation of the subordinates (Head of MCC, Mechanical and Electrical Managers).
- Ensure that all laws, safety precautions, fire protection agreements and prescriptions are well known in the Maintenance Department.
- Ensure the correctness of Job Description follow-up for subordinated staff.
- Accomplish other tasks received from the superiors.
Investment and Safety Manager
Heidelberg Cement Group
Cairo, Egypt
01.2012 - 01.2015
- Source investments to be made on behalf of the plan.
- Perform the appropriate due diligence to substantiate the long-term value of investments.
- Oversee all the legal negotiations and related activity necessary to close acquisitions and/or loan transactions.
- Oversee all portfolio and asset management responsibilities during the term of the investment.
- Develop appropriate ongoing investment management strategies.
- Oversee the leasing, financing, maintenance, and renovation of all aspects of the property.
- Develop valuation models in order to report accurate information to the plan with respect to the value of its investment.
- Managing the Safety Dept team and Firefighting team Advising the plant staff for safe operation and maintenance interventions.
- Monitoring the implementation of the existed safety standards (PPE, WAH, LOTOTO, CSE, Hot Work) - Follow-up for Safety Roadmap implementation.
- Risk Management & Follow-up for the plant overhauls.
- Prepare/Hold Monthly Safety Committee Meeting.
- Follow-up for internal/external audits' findings closing.
- Prepare Risk Assessment / Job site hazardous Analysis.
- Investigation & analysis of incidents (accident/near misses) & preparation of related reports.
- Follow-up for firefighting tools in the plant, to assure proper response in case of fire.
- Follow-up for the safety tools & PPE stocks, and purchasing cycles.
Mechanical Maintenance Manager
ItalCement Group
Cairo, Egypt
01.2009 - 01.2012
- Oversee all the mechanical activities of plant including 2 kilns, 5 cement mills, 4 raw mills and utilities.
- Responsible for the smooth running of facilities and plant maintenance.
- Managing and controlling the annual mechanical maintenance budget of the plant.
- Responsible for achieving the mechanical budget targets.
- Proposing mechanical budget revisions during the year.
- Studying and proposing the 5 years mechanical budget.
- Projects execution by means of divisional structure.
- Monitoring and improving the maintenance progress.
Mechanical Maintenance Manager and workshop manager
ItalCement Group, Helwan cement Plant
Cairo, Egypt
01.2007 - 01.2009
- Manage and control day-to-day production activities to ensure that customer delivery and quality requirements are met within agreed budgets and timescales.
- Responsible for the smooth running of facilities and plant maintenance.
Production shift leader
ItalCement Group, Helwan cement Plant
Cairo, Egypt
03.2006 - 01.2007
- Managed all the plant during the shift follow up the dry kilns, cement mills and raw mills of Helwan plant 2 dry process and reporting the trouble shooting and the productivity to the plant manager.
- Manage and control day-to-day production activities to ensure that customer delivery and quality requirements are met within agreed budgets and timescales.
Mechanical Maintenance Engineer
Ital Cement Group Helwan cement plant
Cairo, Egypt
11.2003 - 03.2006
- Maintenance of hydraulic systems, water pump and air compressors.
- Kilns, Cement mill and slurry mills….
Education
Diploma of Project Management -
01.2013 - Current
Bachelor Of Science Degree - Mechanical Power and Energy Engineering
Minya University
Skills
Project manager supervision
undefinedAccomplishments
- Machinery Condition Monitoring, Cairo, Egypt.
- Program in Management and production of Building Material 08 June 2012 in Italy and France.
- Tomorrow's leader from 29/4/2008 ( 2months).
- Junior Employee training (JET) in Italy and Paris from November 2006 to March 2007.
- Scientific and industrial aspects of cement industry Processing and reaction from 17-22 / June 2006.
- Kiln alignment Phillips.
- 7 habits.
- Time management.
- Kiln operation (FLS).
- Integrated of ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Awareness (Session 1) 2018.
- Safety And Health Committee and Engagement.
- Commuting Safety Support Program (CSSP) - Phase I.
- Understanding And Managing Disciplinary Procedures.
- Kiln Maintenance.
- Behavioral Based Safety (BBS) Introduction for Top Management, Establishing clear & attainable project goals & deliverables.
- Risk management & contingency planning.
- Managing tasks - delegating, coordinating, monitoring.
- Managing people - training, developing, motivating, giving feedback, supervising.
- Collecting, analyzing & organizing information.
- Listening, understanding and speaking clearly.
- Working effectively with people of different ages, gender, race, religion or political persuasion.
- Coaching, mentoring & motivating others.
- Giving & receiving constructive feedback.
- Having a personal vision & goals.
- Evaluating & monitoring own performance.
- Having knowledge & confidence in own ideas & vision.
- Articulating own ideas & vision.
- Taking responsibility.
- Working under pressure.
Timeline
Plant manager (Works’ manager)
Aalborg cement Malaysia Plant
02.2020 - Current
Maintenance manager
Aalborg Malaysia Plant
02.2018 - 02.2020
Maintenance and investment manager
Heidelberg Cement Group, Tourah Plant
01.2015 - 01.2018
Diploma of Project Management -
01.2013 - Current
Investment and Safety Manager
Heidelberg Cement Group
01.2012 - 01.2015
Mechanical Maintenance Manager
ItalCement Group
01.2009 - 01.2012
Mechanical Maintenance Manager and workshop manager
ItalCement Group, Helwan cement Plant
01.2007 - 01.2009
Production shift leader
ItalCement Group, Helwan cement Plant
03.2006 - 01.2007
Mechanical Maintenance Engineer
Ital Cement Group Helwan cement plant
11.2003 - 03.2006
Bachelor Of Science Degree - Mechanical Power and Energy Engineering
Minya University
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