Summary
Overview
Work History
Education
Skills
Accomplishments
Timeline
Generic

Ayman Mohammed

Plant Manager
Ipoh,Malaysia

Summary

Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals. Hardworking and passionate jobseeker with strong organizational skills eager to secure entry-level [Job Title] position in [Type] environment. Ready to help team achieve company goals. Ambitious, career-focused jobseeker, anxious to obtain an entry-level [Job Title] position to help launch career while achieving company goals.

Overview

9
9
years of post-secondary education
18
18
years of professional experience

Work History

Plant manager (Works’ manager)

Aalborg cement Malaysia Plant
02.2020 - Current
  • Ensure full compliance with Aalborg safety standards and promote safety culture and safe practices among the entire work force.
  • Provide monthly reporting and statistics regarding safety performance and incidents.
  • Submit the safety figures on monthly basis to the company GM and discuss areas of improvement.
  • Lead investigations in major safety incidents.
  • Review investigation reports on safety violation incidents and decide on additional actions to be taken.
  • Functional Key Result Area: Budgeting.
  • Discuss annual budget requirements with the Manufacturing Director and provide necessary input.
  • Analyze the accounts and ensure cost saving figures are achieved and properly reflected.
  • Collect and submit necessary data and figures for capital expenditure requirements.
  • Monitor actual performance during the year against target and budget.
  • Participate in the quarterly business reviews to provide input from operational perspective.
  • Functional Key Result Area: Operations.
  • Continuously manage initiatives to achieve maximum operational performance and reduce down time of equipment and trucks.
  • Manage the project teams and the plant erection team.
  • Monitor operational performance KPIs and take necessary actions to address deviations.
  • Submit periodic production, safety, and stock level reports to the Manufacturer Director.
  • Functional Key Result Area: People Management & Development.
  • Assume full responsibility for people's compliance to all policies & procedures of the company.
  • Discuss, challenge, and recommend staffing, promotions, increments and bonuses for final approval by the Manufacturer Director.
  • Set objectives and performance standards for direct reports from a top-down approach.
  • Identify talent and people with growth potential and provide them with the right kind of development opportunities for the best interest of business.
  • Handle manpower planning and resizing of manpower depending on changing business dynamics.
  • Be responsible for production output, product quality and on-time shipping.
  • Functional key Result Area store Management.
  • Assume full responsibility for store management with special focus on maintaining minimum stock levels.
  • Evaluate and qualify suppliers from technical perspective.
  • Set the required specifications for the store layout and tools.
  • Approve the manpower and store budget.
  • Continuously review the store performance and stock levels.
  • Analyze trend reports related to issuance of items, expenditure, and stock levels.
  • Participate in conducting periodic audits in the store Key.

Maintenance manager

Aalborg Malaysia Plant
02.2018 - 02.2020
  • Manage and lead a team of engineers and executives in the maintenance department to achieve the departmental goals set by the management.
  • Plan and ensure the scheduled equipment preventive maintenance is carry out within the timeframe and requirements.
  • Manage and ensure minimal machinery breakdowns.
  • Ensure the level and specification of spare parts inventory for equipment, machinery and installations are maintain in accordance to prescribe level and requirements.
  • Evaluating modifications to equipment.
  • Manage the yearly plant maintenance shutdown.
  • Manage the budget and cost control for Maintenance Department.
  • Manage the outsourcing contractors engaged to carry out maintenance work.
  • Cooperate with the Operations Department to manage Safety & Health issues, emergency shut-down procedures and ensure that the operational impact on the environment is kept at a minimum.
  • Support the Operations Departments to achieve high efficiency in the energy consumption.

Maintenance and investment manager

Heidelberg Cement Group, Tourah Plant
Cairo, Egypt
01.2015 - 01.2018
  • Responsible for setting-up the maintenance strategy & goals for the Maintenance Control Centre (MCC), Mechanical Department and Electrical Department.
  • Responsible for a good cooperation, communication and information transfer between the Maintenance Control Centre (MCC), Mechanical Department and Electrical Department.
  • Responsible for the communication and information transfer from the Maintenance Department to the other Departments.
  • Coordinate and support for all subordinated departments in order to develop a Reliability Centered Maintenance.
  • Coordinate and support for the maintenance & repairs yearly plan elaboration.
  • Coordinate and support for the maintenance & repairs yearly budget elaboration.
  • Responsible for maintaining the plant within the approved yearly maintenance budget.
  • Responsible for the maintenance reports (monthly expenses, yearly expenses, KPI).
  • Responsible for the monthly justifications for the maintenance expenses overrun.
  • Responsible for the correctness of all reports sent to the Plant Manager.
  • Coordinate and support for the planning and execution of the main revisions (SD).
  • Responsible for searching the new maintenance technologies and methods in order to increase the reliability and reduce the maintenance costs for all pieces of equipment.
  • Coordinate activities of improving the predictive and preventive maintenance plan.
  • Support for technical evaluation of the offers for the strategic spare parts and major projects.
  • Responsible for maintaining a good age balance for all the Maintenance Department by keeping up-dated a formal retirement and recruiting plan.
  • Responsible for maintaining a good level of knowledge for all the Maintenance Department by keeping up-dated a formal skill matrix and preparing a formal yearly training needs analysis.
  • Responsible for setup goals and periodical evaluation of the subordinates (Head of MCC, Mechanical and Electrical Managers).
  • Ensure that all laws, safety precautions, fire protection agreements and prescriptions are well known in the Maintenance Department.
  • Ensure the correctness of Job Description follow-up for subordinated staff.
  • Accomplish other tasks received from the superiors.

Investment and Safety Manager

Heidelberg Cement Group
Cairo, Egypt
01.2012 - 01.2015
  • Source investments to be made on behalf of the plan.
  • Perform the appropriate due diligence to substantiate the long-term value of investments.
  • Oversee all the legal negotiations and related activity necessary to close acquisitions and/or loan transactions.
  • Oversee all portfolio and asset management responsibilities during the term of the investment.
  • Develop appropriate ongoing investment management strategies.
  • Oversee the leasing, financing, maintenance, and renovation of all aspects of the property.
  • Develop valuation models in order to report accurate information to the plan with respect to the value of its investment.
  • Managing the Safety Dept team and Firefighting team Advising the plant staff for safe operation and maintenance interventions.
  • Monitoring the implementation of the existed safety standards (PPE, WAH, LOTOTO, CSE, Hot Work) - Follow-up for Safety Roadmap implementation.
  • Risk Management & Follow-up for the plant overhauls.
  • Prepare/Hold Monthly Safety Committee Meeting.
  • Follow-up for internal/external audits' findings closing.
  • Prepare Risk Assessment / Job site hazardous Analysis.
  • Investigation & analysis of incidents (accident/near misses) & preparation of related reports.
  • Follow-up for firefighting tools in the plant, to assure proper response in case of fire.
  • Follow-up for the safety tools & PPE stocks, and purchasing cycles.

Mechanical Maintenance Manager

ItalCement Group
Cairo, Egypt
01.2009 - 01.2012
  • Oversee all the mechanical activities of plant including 2 kilns, 5 cement mills, 4 raw mills and utilities.
  • Responsible for the smooth running of facilities and plant maintenance.
  • Managing and controlling the annual mechanical maintenance budget of the plant.
  • Responsible for achieving the mechanical budget targets.
  • Proposing mechanical budget revisions during the year.
  • Studying and proposing the 5 years mechanical budget.
  • Projects execution by means of divisional structure.
  • Monitoring and improving the maintenance progress.

Mechanical Maintenance Manager and workshop manager

ItalCement Group, Helwan cement Plant
Cairo, Egypt
01.2007 - 01.2009
  • Manage and control day-to-day production activities to ensure that customer delivery and quality requirements are met within agreed budgets and timescales.
  • Responsible for the smooth running of facilities and plant maintenance.

Production shift leader

ItalCement Group, Helwan cement Plant
Cairo, Egypt
03.2006 - 01.2007
  • Managed all the plant during the shift follow up the dry kilns, cement mills and raw mills of Helwan plant 2 dry process and reporting the trouble shooting and the productivity to the plant manager.
  • Manage and control day-to-day production activities to ensure that customer delivery and quality requirements are met within agreed budgets and timescales.

Mechanical Maintenance Engineer

Ital Cement Group Helwan cement plant
Cairo, Egypt
11.2003 - 03.2006
  • Maintenance of hydraulic systems, water pump and air compressors.
  • Kilns, Cement mill and slurry mills….

Education

Diploma of Project Management -

01.2013 - Current

Bachelor Of Science Degree - Mechanical Power and Energy Engineering

Minya University

Skills

Project manager supervision

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Accomplishments

  • Machinery Condition Monitoring, Cairo, Egypt.
  • Program in Management and production of Building Material 08 June 2012 in Italy and France.
  • Tomorrow's leader from 29/4/2008 ( 2months).
  • Junior Employee training (JET) in Italy and Paris from November 2006 to March 2007.
  • Scientific and industrial aspects of cement industry Processing and reaction from 17-22 / June 2006.
  • Kiln alignment Phillips.
  • 7 habits.
  • Time management.
  • Kiln operation (FLS).
  • Integrated of ISO 9001:2015, ISO 14001:2015 & ISO 45001:2018 Awareness (Session 1) 2018.
  • Safety And Health Committee and Engagement.
  • Commuting Safety Support Program (CSSP) - Phase I.
  • Understanding And Managing Disciplinary Procedures.
  • Kiln Maintenance.
  • Behavioral Based Safety (BBS) Introduction for Top Management, Establishing clear & attainable project goals & deliverables.
  • Risk management & contingency planning.
  • Managing tasks - delegating, coordinating, monitoring.
  • Managing people - training, developing, motivating, giving feedback, supervising.
  • Collecting, analyzing & organizing information.
  • Listening, understanding and speaking clearly.
  • Working effectively with people of different ages, gender, race, religion or political persuasion.
  • Coaching, mentoring & motivating others.
  • Giving & receiving constructive feedback.
  • Having a personal vision & goals.
  • Evaluating & monitoring own performance.
  • Having knowledge & confidence in own ideas & vision.
  • Articulating own ideas & vision.
  • Taking responsibility.
  • Working under pressure.

Timeline

Plant manager (Works’ manager)

Aalborg cement Malaysia Plant
02.2020 - Current

Maintenance manager

Aalborg Malaysia Plant
02.2018 - 02.2020

Maintenance and investment manager

Heidelberg Cement Group, Tourah Plant
01.2015 - 01.2018

Diploma of Project Management -

01.2013 - Current

Investment and Safety Manager

Heidelberg Cement Group
01.2012 - 01.2015

Mechanical Maintenance Manager

ItalCement Group
01.2009 - 01.2012

Mechanical Maintenance Manager and workshop manager

ItalCement Group, Helwan cement Plant
01.2007 - 01.2009

Production shift leader

ItalCement Group, Helwan cement Plant
03.2006 - 01.2007

Mechanical Maintenance Engineer

Ital Cement Group Helwan cement plant
11.2003 - 03.2006

Bachelor Of Science Degree - Mechanical Power and Energy Engineering

Minya University

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Ayman MohammedPlant Manager