Anusuya Darmarajoo
Production And Compounding Engineer
Kuala Lumpur,14
Summary
Proficient at scaling production measures, process designs and automation in accordance with budget elasticity. Tenacious problem solver and high competencies in Microsoft Office, SAP ERP, Ariba, Joget, Power BI and Aspen HYSYS. Resourceful and able to interact with clients and stakeholders at all levels.
Overview
6
6
years of professional experience
6
6
years of post-secondary education
3
3
Languages
Work History
Production & Compounding Engineer
Top Glove Corporation Berhad
Klang, Selangor, Malaysia
12.2019 - Current
- As Head of department, oversaw team performances, conducted daily troubleshooting in production lines and effectively addressed glove defects to ensure seamless operations and product quality
- Collaborated with cross-functional teams to ensure start-up of production lines adhered to planned schedules, effectively minimizing unplanned downtime and reducing wastage and meet target output with good quality
- Responsible in overseeing efficient flow of raw materials, particularly latex and base chemicals while meticulously tracking incoming raw materials through monthly consumption planning and purchased orders
- Evaluated new raw materials and process parameters to optimize monthly cost per carton (CPC) while upholding product quality standards
- Spearheaded monthly profit loss analysis reporting and conducted data analysis proficiently through SAP system and Power BI
- Managed and performed regular maintenance inspections on various machinery items including diaphragm pumps, mono pumps, auto valve, direct driven gearbox and etc
- Efficiently managed compilation of essential documentation to ensure compliance with ISO 9001, ISO 13485, ISO 14001 EMS, SIRIM, SMETA and coordinated internal and external audit preparations
- Managed and ensured proper disposal of department-generated waste, adhering to scheduled waste codes in strict accordance with Environmental Quality Act of 1974
- Established, annually reviewed and updated comprehensive work instruction (WI) and safety protocols for every process within department, while also providing regular training to ensure consistently safe working environment in compliance with OSHA standards.
- Reduced project completion time with efficient resource allocation and effective communication strategies.
Intern
KOBOLD Instruments Sdn Bhd
06.2018 - 08.2018
- Experienced in preparing official quotations based on customer's requirement and followed up on internal sales to meet the target
- Trained in inspection and handling of newly arrived shipments
- Knowledgeable in marketing company products (newsletter, mass mailing).
Education
Bachelor of Engineering with Hons (Chemical) - Chemical Engineering
University of Malaysia Sabah (UMS)
Kota Kinabalu, Sabah, Malaysia 01.2015 - 05.2019
Matriculation -
Johor Matriculation College
Johor 01.2014 - 05.2015
Skills
Analytical and problem-solvingLeadership and managementInterpersonal communicationNegotiation skillsMicrosoft officeAspen HYSYSRSM softwareSAP ERPPower BIJoget WorkflowMATLABAutoCAD 2019
Quality Control
Product Development
Project Estimation
Accomplishments
- Excellent Performer in Financial Year 2021/2022/2023 KPI.
- Finalist of Top Glove Quality & Cost Efficiency Summit (TGQCS) 2022.
- Achieved the best improvement Factory in Year 2021.
- Ranked Top 3 for Compounding department for Year 2021.
- Finalist of 7TH IEM Chemical Engineering Design Competition 2018/19.
- Dean's List 2018.
Extra Curricular Involvements
- Founding member of IChemE Student Chapter UMS (June 2018 to June 2019)
- Head of Activities, Programme Production of Compost Fertilizers at SK Tambulaong, Sabah (January 2019 to April 2019)
- Head of Protocol, Chemical Engineering Appreciation Night (January 2017 to June 2017)
- Head of Diplomatic Unit, 'Fiesta Cahaya' Programme by SEKWIM (June 2016 to June 2017)
Improvement And Automation Projects
- Spearheaded detailed research, design and implementation of low-cost latex combination - Successfully replaced traditional formulation while maintaining high grade glove production that meets ASTM and EN standards, with savings up to RM180,000/month.
- Optimized design of existing worm gear motor to direct driven gear motor - First Top Glove factory in Malaysia to implement in-house direct driven gear motor, totalling up to RM311,000 savings/factory.
- Team lead for Top Glove expansion project in Factory F31 to increase production output by 26% - Responsible for overall design, purchasing, positioning, installing, commissioning of Chemical preparation/Compounding department for 4 new production lines with potential net profit of RM504,000/month.
- Efficiently executed auto change compounding online tank - Managed procurement, installation and commissioning saving up to RM35,900/block by reducing labor dependence.
- Successfully implemented silicon auto dosing system at production line - Responsible for overall modified design, purchasing, installing and commissioning of the system that save cost by RM20,160/year.
- Triumphantly executed of auto stirrer speed control for Compounding tanks - Led the design, procurement, installation, and commissioning of an automated stirrer speed control system, delivering cost savings of up to RM18,000/year.
- Team lead for OPEX initiative in Top Glove F31 - Reduce hardcopy of all raw material COA for all departments saving lead to RM1,000/year.
Course Projects
- Final Year Project (FYP), 2018-06-01, 2019-06-30, Separation of Oil-water by microporous polyvinylidene fluoride membranes - Studied characterization and performance of Microporous polyvinylidene-fluoride membrane through cross-flow microfiltration system
- Plant Design Project (PDP), 2018-06-01, 2019-06-30, Monetization of waste plastics for sustainable chemical production - Simulation of Process flow diagram (PFD), piping and instrumentation diagram (P&ID) for the production of benzoic acid and carbon dioxide from PET plastic waste.
References
Available upon request.
Timeline
Production & Compounding Engineer
Top Glove Corporation Berhad
12.2019 - Current
Intern
KOBOLD Instruments Sdn Bhd
06.2018 - 08.2018
Bachelor of Engineering with Hons (Chemical) - Chemical Engineering
University of Malaysia Sabah (UMS)
01.2015 - 05.2019
Matriculation -
Johor Matriculation College
01.2014 - 05.2015