Worked as Product Quality Engineer and Lean consultant for Continental Automotive Components, a subsidiary of reputed German based Continental Automotive Group specialized in producing Electronic Clusters, Body Control Modules, ECUs for Airbag, ESC units and other parts for the automotive industry.
Customer Handling
- Experience on handling customers like Mahindra&Mahindra, Maruthi Suzuki, Daimler, Hyundai . Direct interaction with the customers during PPAP audit, MSES audits and other customer audit. Monitoring and ensuring smooth PPAP build at production line with customer with PAPP approval.
- Discussion with customer regarding 0KM and Warranty complaints regarding the problem-solving approach.
Audit Management
Skilled in managing and participating in audits to ensure compliance with industry standards, regulations, and internal quality management systems. Track record of achieving favorable audit outcomes.
- Managed internal and external audits like 5S, VDA, MSES, PPAP, Line release audits and customer audits.
- External Lead 5S BIC auditor at Continental Automotive – Penang, Malaysia.
- Awarded 5S BIC certification for the “Kaizen Institute”
- Lead Auditee during external audits from Kaizen Institute, PPAP, line release and VDA.
- Lead Auditor of monthly Shopfloor Management System audit (SFMS) .
Leadership and Trainings
- Collaboration with Global team (Location: Budapest) for e-Standard work implementation.
- Organizer of 3 days activity of Jishuken workshop including – pre workshop data analysis, OMT (Output Monitoring Tool), Video software analysis and YAMAZUMI.
- Monitoring and management of CIM (Continental Idea Management) including implementation of the idea and rewarding phase.
- Structural Problem-solving approach with team for both internal and external customer complaints and line issues.
- Trained >90% of shopfloor employees on ELC – Foundation (Employee Lean Certification)
- Trained >50% of white color employees on ELC – Bronze and Silver (Employee Lean Certification)
Documentation and Reports
- Tracking, Monitoring and reporting and data visualization of BLR location projects done using PowerBi .
- 8D report to all internal and external customer complaints.
- Documentation of the in-line issue in Past trouble database (PTDB).
- Document of all the 8D in CQTS (SAP Application).
- Monthly submission of report to PSS Management.