ADRIAN YEO TAU JIUN
Production Manager
JOHOR BAHRU
Summary
Proactive Production Manager with Plastic Injection Molding and Assembly operation background. Driven leader with excellent analytical, decision-making and project management abilities. Drive engineering teams and production staffs to achieve demanding production goals, schedules and budget targets. Maintain employee focus and achieve quality targets with hands-on supervision.
Overview
6
6
years of professional experience
Work History
Production Manager
Munivac Sdn Bhd
12.2022 - Current
- Plan assembly operations to meet committed delivery scheduled by factoring machine downtime, manpower shortage and material availability issue.
- Monitor the manpower utilization, materials and equipment requirement for effectiveness and smooth operations.
- Oversee production output, yield, material wastage and production line utilization and ensure production goals are met
- Manage continuous improvement programme for cost saving, productivity gain, quality upkeep and streamline production flow
- Resolve production quality issues and machine breakdown quickly to ensure shipment schedule fulfilled
- Monitor allocated R&M budgets for production line maintenance and sufficient spare part for replacement during machine breakdown
- Oversee compliance of all procedures and policies concerning all area of production department to meet customers and regulatory requirements
- Enforced health and safety protocols to promote safe working environment.
- Reviewed monthly preventive maintenance tasks and scheduled to routine maintenance programs and scheduled service to keep equipment functioning at peak levels.
- Evaluated engineers and technicians competency and arrange for training for skills enhancement
Senior Production Engineer
Munivac Sdn Bhd
08.2019 - 12.2022
- Plans for assembly line equipment obsoletion upgrade and liaise with vendors for equipment to avoid costly maintenance and timely repairs due to spare part availability
- Reviews and determines necessary equipment and spare part purchase for production equipment maintenance and ensures PM activities executed in efficient and effective manner according to pre-described procedure
- Maintains machine performance and downtime to meet production yield
- Hands on experience and troubleshooting in automation (PLC, SCARA robot, ABB robot, servo motor and drive, devicenet, controlnet and ethernet) and equipment (ultrasonic welding, laser marking, laser welding, laser measuring, helium leak test and heat stake)
- Collaborates with customer system engineer in production server roll-over and HMI upgrade due to Windows obsoletion
- Provide technical support on automated equipment controls
- Oversees assembly production operation and lead production team for ISO 9001 and ISO 14001 surveillance audit
- Lead 4 junior engineers for engineering study of production down-time and machine issue, performed root cause analysis and implemented corrective actions.
Medical Device Project and Process Engineer
Munivac Sdn Bhd
06.2018 - 08.2019
- Coordinates entire NPI projects working closing with supervisor, technician and other supporting department and ensures project qualification completed within timeline
- Performs Design of Experiment (DOE) to identify thermoforming critical parameter range that best fit for product packaging process and performs window study for molding parameter
- Prepare validation documentation (IQ, OQ, PQ) for molding , assembly and packaging process during machine setup and support process validation from initial stage until release to production
- Collaborate with principal engineers, tooling manager and automation vendors for process fixturing design and automation assembly line setup
- Communicated with industrial equipment installers to deliver technical support throughout project execution.
Injection Moulding Production Engineer
Munivac Sdn Bhd
02.2018 - 06.2018
- Performs production line capacity analysis and cycle time studies
- Analyzes production non-conformance measurement data and identify nonconformance root cause with Quality Assurance and Tooling department based on mold insert measurement data
- Ensure production operation documentation complies with IATF 16949
- Performed mold trials for insert dimension tweaking approval or new insert qualification with Mold Test Engineer
- Established work instructions for injection screw cleaning process.
Education
Bachelor of Mechanical Engineering With Honours -
Universiti Teknologi PETRONAS
Bandar Seri Iskandar, Perak12.2017
Skills
Problem Solving
Timeline
Production Manager
Munivac Sdn Bhd
12.2022 - Current
Senior Production Engineer
Munivac Sdn Bhd
08.2019 - 12.2022
Medical Device Project and Process Engineer
Munivac Sdn Bhd
06.2018 - 08.2019
Injection Moulding Production Engineer
Munivac Sdn Bhd
02.2018 - 06.2018
Bachelor of Mechanical Engineering With Honours -
Universiti Teknologi PETRONAS
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